Kohler KDI Series

9
164
_07ED0053029590
ASSEMBLY INFORMATION
* Alternatively to the capscrew replacements, with "Dri-loc"
* Alternatively to the capscrew replacements, with "Dri-loc"
ELECTRICAL COMPONENTS
Component Thread (mm) Torque (Nm) Sealer
MAP sensor fastening capscrew TG6 10
Coolant temperature sensor M12x1.5 20 max.
Oil pressure switch M12x1.5 35
Phase sensor fastening capscrew TG6 10
Speed sensor fastening capscrew TG6 10
Sensor for water presence in fuel 5
Alternator bracket fastening capscrew M8x1.25 25
Alternator fastening capscrew M8x1.25 25
Alternator fastening capscrew M10x1.5 69
Starter motor fastening capscrew M10x1.5 45
Supply cable fastening nut (starter motor) M8x1.25 10
Cabling support fastening capscrew TG6 10
EGR CIRCUIT
Component Thread (mm) Torque (Nm) Sealer
Flange EGR valve fastening capscrew M6x1 10
EGR valve fastening capscrew M6x1 10
EGR Cooler tube fastening capscrew (on ange EGR valve) TG6 10
EGR Cooler fastening capscrew TG8 22
Tube fastening capscrew on EGR Cooler M8x1.25 25
Tube fastening capscrew on intake manifold M8x1.25 25
* Alternatively to the capscrew replacements, with "Dri-loc"
OPTIONAL COMPONENTS (CHAP. 11)
OIL DIPSTICK ON CYLINDER HEAD
Component Thread (mm) Torque (Nm) Sealer
Oil dipstick tube fastening capscrew M6x1 10
HEATER
Component Thread (mm) Torque (Nm) Sealer
Flange intake with heater fastening capscrew M8x1.25 25
ALTERNATOR WITH POLY-V BELT
Component Thread (mm) Torque (Nm) Sealer
Pulley fastening capscrew M10x1.5 48
Pulley positioning blocking nut capscrew M10x1.5 45
Alternator brace fastening capscrew M8x1.25 25
Alternator fastening capscrew (upper) M8x1.25 25
Alternator fastening capscrew (lower) M8x1.25 40
Pulley sliding plate fastening capscrew M8x1.25 25
IDLE GEAR (FOR 3
RD
/4
TH
PTO)
Component Thread (mm) Torque (Nm) Sealer
Gear drilled fastening capscrew M14x1.5 Molyslip
3
RD
PTO
Component Thread (mm) Torque (Nm) Sealer
Pump support fastening capscrew M8x1.25 25 Loctite 2701*
Pump fastening capscrew M8x1.25 25
4
TH
PTO
Component Thread (mm) Torque (Nm) Sealer
Grooved crankshaft support fastening capscrew M8x1.25 25 Loctite 2701*
Cover fastening capscrew (3
rd
PTO side) M8x1.25 25
Sump support fastening capscrew TG6 10
Pump fastening capscrew M8x1.25 25
BALANCER DEVICE (4 CYLINDERS)
Component Thread (mm) Torque (Nm) Sealer
Housing closing panel fastening capscrew M6x1 8
Shafts support fastening capscrew M10x1.5 50