Kohler MAGNUM M18

SECTION 8
ELECTRICAL SYSTEM AND COMPONENTS
NOTE: Since the rear stop collar may engage with
the snap ring if the shaft's end is hit too hard,
be sure to hit it with the proper force.
‘i hammer
‘Box wrench
Rear stop collar
Figure 8-26. Removing the Rear Stop Collar.
lene
hammer
‘Align notches
of removed
rear collar with
protrusions of
front collar.
Hold pinion
against rear
collar
Figure 8-27. Removing the Front Stop Collar.
9. After the stop collars are removed, the retainer
can be removed from the armature shaft. Do not
reuse the retainer.
Figure 8-28. Replacement Brush.
BRUSH REPLACEMENT
The brushes in the starter are part of the starter frame,
brush kit Part No. 52 221 01 contains four replacement
brushes and springs. If replacement is necessary, all
four brushes should be replaced.
1. Remove brushes from brush holder, and remove
brush holder from frame.
Trim off
Brush lead wire
Figure 8-29. Cutting Brush Lead Wires
from the Frame Posts.
2. Cut the brush lead wire at the edge of the post
with a pair of nippers.
3. File off burrs on the post.
Remove burrs
File
Figure 8-30. Filing Off Burrs on Posts.
4. Place the plate of the spare brush on the welded
partion of the brush lead wire, and then crimp
them together with a pair of pliers. Be sure to
align the edge of the lead wire.
8.18