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Komatsu 80001 - Failure Code [D19 JKZ] Personal Code Relay Abnormality

Komatsu 80001
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SEN04120-03 40 Troubleshooting
36 PC130-8
Failure code [D19JKZ] Personal code relay abnormality 1
User code Failure code
Trouble
Personal code relay abnormality
(KOMTRAX system in machine monitor)
E01 D19JKZ
Contents of
trouble
Disconnection or short circuit was detected in personal code relay circuit.
Action of
controller
None in particular (when disconnection is detected).
Turns output to personal code relay OFF (when short circuit is detected).
If cause of failure disappears, system resets itself (when disconnection is detected).
Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF
(when disconnection is detected).
Problem that
appears on
machine
Related
information
This failure code is displayed only when engine lock function is effective.
Method of reproducing failure code: Turn starting switch ON (Disconnection). Trouble cannot be
reproduced on machine (Short circuit).
Possible causes
and standard
value in normal
state
Cause Standard value in normal state/Remarks on troubleshooting
1 Defective fuse No. 3 If fuse is broken, circuit probably has ground fault (See cause 4).
2
Defective personal code
relay (Internal disconnection
or short circuit)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON. (Troubleshooting for
relay unit)
R07 (male) Resistance
Between (1) – (2) (300 – 600 z)
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting. (Troubleshooting by replace-
ment)
Replace personal code relay (R07) with another relay and perform
reproducing operation. If "E" of failure code goes off at this time,
replaced relay is defective.
3
Disconnection in wiring har-
ness (Disconnection in wiring
or defective contact in con-
nector)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between F01 (3) – R07
(female) (1)
Resis-
tance
Max. 1 z
Wiring harness between R07 (female) (2)
CM01 (female) (6)
Resis-
tance
Max. 1 z
4
Ground fault in wiring har-
ness (Short circuit with GND
circuit)
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between F01 (3) – R07
(female) (1) and chassis ground
Resis-
tance
Min. 1 Mz
Wiring harness between R07 (female) (2)
CM01 (female) (6) and chassis ground
Resis-
tance
Min. 1 Mz
5
Defective machine monitor
(KOMTRAX section)
If causes 1 – 4 are not detected, machine monitor (KOMTRAX)
may be defective. (Since trouble is in system, troubleshooting can-
not be carried
out.)

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