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Komatsu D31EX -22 User Manual

Komatsu D31EX -22
279 pages
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BULLDOZER
TEN00290-04
D31EX
-22
D31PX
-22
D37EX
-22
D37PX
-22
SERIAL NUMBERS
60001
and up
Komatsu has Operation & Maintenance Manuals
written in some other languages. If a foreign language
manual is necessary, contact your local distributor for
availability.
NOTICE
Unsafe use of this machine may cause serious injury or
death. Operators and maintenance personnel must read
this manual before operating or maintaining this machine.
This manual should be kept near the machine for
reference and periodically reviewed by all personnel who
will come into contact with it.
WARNING

Table of Contents

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Komatsu D31EX -22 Specifications

General IconGeneral
BrandKomatsu
ModelD31EX -22
CategoryExcavators
LanguageEnglish

Summary

FOREWORD

BEFORE READING THIS MANUAL

Details operation, maintenance, and safety rules before using the machine.

IMPORTANT SAFETY INFORMATION

Crucial safety precautions and warnings for safe operation and maintenance.

INTENDED USE

Defines the primary applications and functions of the Komatsu bulldozer.

GENERAL VIEW AND DIRECTIONS OF MACHINE

Illustrates machine components and defines directional terms used in the manual.

IMPORTANT SAFETY INFORMATION

IMPORTANT SAFETY INFORMATION

Essential safety information for operating and maintaining the machine.

INTENDED USE

USE OF MACHINE

Outlines the primary applications and functions of the Komatsu bulldozer.

LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR

PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE

Locates the machine's serial number and identification plate.

EPA REGULATION, ENGINE SERIAL NO. PLATE

Identifies the location of the EPA regulation and engine serial number plate.

SERVICE METER POSITION

SERVICE METER POSITION

Indicates the location of the service meter on the monitor panel.

TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR

Provides fields to record machine serial, distributor, and contact information.

SAFETY

SAFETY LABELS

Description of warning signs and safety labels on the machine.

GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE

General safety guidelines for operating and maintaining the machine.

PRECAUTIONS BEFORE STARTING OPERATION

Safety measures to take before beginning machine operation.

FIRE PREVENTION

Precautions and procedures to prevent and manage fires.

PRECAUTIONS WHEN GETTING ON OR OFF MACHINE

Safe practices for mounting and dismounting the machine.

DO NOT GET CAUGHT IN WORK EQUIPMENT

Warning about hazards related to work equipment movement.

PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES

Safety considerations for ROPS/FOPS and machine modifications.

PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING

Safety precautions for operating the engine in enclosed spaces.

PRECAUTIONS FOR OPERATION

PRECAUTIONS FOR JOBSITE

Safety measures and checks for jobsite conditions before operation.

DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES

Critical safety warning about proximity to electrical hazards.

STARTING ENGINE

Procedures and safety checks for starting the engine.

PRECAUTIONS WHEN TRAVELING

Safety measures to ensure safe travel and prevent accidents.

PARKING MACHINE

Detailed steps for safely parking the machine, including safety precautions.

TRANSPORTATION

Guidelines and precautions for transporting the machine.

PRECAUTIONS FOR MAINTENANCE

PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE

Essential safety checks before starting any maintenance or inspection.

STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE

Mandatory step to stop the engine before performing any maintenance.

PRECAUTIONS WHEN WORKING UNDER MACHINE OR WORK EQUIPMENT

Critical safety warnings for working beneath the machine or its equipment.

HANDLING BATTERY

Safety precautions for handling and charging the machine's battery.

PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS

Schedule and importance of replacing safety-critical components.

OPERATION

GENERAL VIEW OF MACHINE

Illustrations showing the overall structure of the machine with labeled components.

EXPLANATION OF COMPONENTS

Detailed explanations of the machine's components and their functions.

CHECK MONITOR SYSTEM

Procedure for checking the machine's monitor system during startup.

EMERGENCY CAUTION ITEMS

Highlights critical warning lamps and their meanings for immediate attention.

STARTING ENGINE

Step-by-step instructions for starting the machine's engine.

STOPPING ENGINE

Procedure for safely stopping the machine's engine.

MACHINE OPERATION

General guidelines and precautions for machine operation.

STEERING MACHINE

Techniques and safety precautions for steering the machine.

TROUBLESHOOTING

Guidance for diagnosing and resolving common machine issues.

MAINTENANCE

GUIDE TO MAINTENANCE

General principles and instructions for performing maintenance operations.

OUTLINE OF SERVICE

Overview of recommended service intervals and fluids for the machine.

WEAR PARTS LIST

List of wear parts that require periodic replacement.

RECOMMENDED FUEL, COOLANT, AND LUBRICANT

Komatsu's recommendations for fuel, coolant, and lubricants for optimal machine performance.

MAINTENANCE SCHEDULE CHART

A comprehensive schedule for routine maintenance tasks based on operating hours.

SERVICE PROCEDURE

Detailed procedures for performing various maintenance tasks.

CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE

Procedure for changing engine oil and replacing the oil filter cartridge.

REPLACE FUEL PRE-FILTER CARTRIDGE

Procedure for replacing the fuel pre-filter cartridge.

REPLACE FUEL MAIN FILTER CARTRIDGE (STANDARD SPECIFICATION)

Procedure for replacing the main fuel filter cartridge for standard specifications.

CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT AND CLEAN HYDRAULIC TANK STRAINER

Procedure for changing hydraulic oil, replacing filter, and cleaning strainer.

CHECK ACCUMULATOR (FOR CONTROL CIRCUIT)

Safety and procedure for checking the hydraulic accumulator.

SPECIFICATIONS

SPECIFICATIONS

Technical specifications for the Komatsu bulldozer models.

ATTACHMENTS, OPTIONS

GENERAL PRECAUTIONS

General safety warnings when installing or using attachments.

AIR SUSPENSION SEAT

Instructions for adjusting the air suspension seat's position and features.

HANDLING MACHINES EQUIPPED WITH KOMTRAX

Information on operating and managing machines equipped with the KOMTRAX system.

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