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Komatsu D32E-1 User Manual

Komatsu D32E-1
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Operation & Maintenance
Manual
CEAMOO0700
D32E,P=l
D38E,P=i
Dl!E,P=i
BULLDOZER
D32E,P=l n PO75501
SERIAL NUMBERS
D38E,P-1 n PO85501 andup
D39E,P-1 - PO95501
This material is propri8tary to Komatsu America international Company and is not to be reproduced, used, or
disclosed except in accordance with written authorization from Komatsu America International Company.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or add improvements at any time without incurring any obligation to install such changes on products sold
previously.
Due to this continuous program of research and development, periodic revisions may be made to this publication.
It is recommended that customers contact their distributor for information on the latest revision.
October 1996
Copyright 1996 Komatsu America International Company

Table of Contents

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Komatsu D32E-1 Specifications

General IconGeneral
BrandKomatsu
ModelD32E-1
CategoryExcavators
LanguageEnglish

Summary

Serial Numbers

1. FOREWORD

2. SAFETY INFORMATION

Signal Words for Safety Messages

Explains DANGER, WARNING, CAUTION, NOTICE signal words used in safety messages.

3. INTRODUCTION

3.1 Intended Use

Details the primary applications and work for which the bulldozer is designed.

3.2 Features

Highlights key operational and design characteristics of the machine.

3.3 Breaking in the Machine

Provides essential procedures for the initial 100 hours of operation to ensure performance.

4. Location of Plates and Distributor Information

4.1 PIN Plate Location

Describes the location of the Product Identification Number (PIN) plate on the machine.

4.2 Engine Serial Number Plate Location

Details where to find the engine serial number plate on the machine.

4.3 Table for Numbers and Distributor

A table for recording machine identification numbers and distributor details.

6. General Precautions

Safety Rules and Features

Outlines fundamental rules and emphasizes the use of machine safety features for safe operation.

Clothing and Personal Protective Items

Details necessary personal protective equipment and clothing for safe operation.

Fire Prevention and High Temperature Precautions

Advises on preventing fires related to fuel/oil and hazards from hot fluids/pressure.

7. Precautions During Operation

7.1 Before Starting Engine

Lists critical checks and safety procedures to perform before starting the engine.

7.2 Operating Machine

Details safe practices for operating the machine, including visibility and traffic.

Traveling on Slopes and Parking

Advises on safe techniques for operating on inclines and procedures for safe parking.

7.3 Transportation Safety

Covers safety guidelines for loading, unloading, and transporting the machine.

8. Precautions for Maintenance

8.1 Before Carrying Out Maintenance

Lists critical safety steps and precautions to take before starting any maintenance.

8.2 During Maintenance

Outlines safety measures to follow while performing maintenance on the machine.

9. Positions for Attaching Safety Labels

Safety Label Locations

Illustrates the designated locations for safety labels on the machine.

10. General View

10.1 General View of Machine

Provides an overall visual representation of the machine's main components.

10.2 Controls and Gauges Overview

Shows the layout and identification of the operator's controls and instrument panel.

10.3 Universal Symbols

Explains common symbols used on instruments and controls for clear identification.

11. Explanation of Components

11.1 General Component Explanation

Introduces the section covering the location and function of machine instruments and controls.

11.2 Gauges and Warning Lights

Identifies and describes the function of various gauges and warning lights on the instrument panel.

11.3 Switches

Explains the operation and function of various switches on the machine.

11.4 Operator Comfort Components

Details adjustments and features of the operator's seat, seat belt, and arm rests.

11.5 Control Levers and Pedals

Describes the function and operation of the machine's primary control levers and pedals.

12. Operation

12.1 Checks Before Starting Engine

Lists essential checks and inspections required before starting the engine.

12.2 Starting Engine

Provides step-by-step instructions for safely starting the machine's engine.

12.3 Operations and Checks After Engine Starts

Outlines procedures and checks to perform after the engine has started.

12.4 Moving Machine

Explains how to safely move the machine, including on slopes and in reverse.

12.5 Shifting Gear

Describes the process of changing gears while operating the machine.

12.6 Shifting Between Forward and Reverse

Details the procedure for changing the machine's direction of travel.

12.7 Steering Machine

Explains the methods for steering the machine, including turns and slope operations.

12.8 Stopping Machine

Provides instructions on how to safely stop the machine.

12.10 Work Possible Using Bulldozer

Describes various applications and tasks that can be performed with the bulldozer.

12.11 Parking Machine

Details the correct procedure for parking the machine safely.

12.13 Stopping Engine

Provides instructions for properly stopping the machine's engine, including cool-down procedures.

12.16 Tips for Longer Undercarriage Life

Offers advice on operation methods to maximize the life of undercarriage components.

13. Transportation

13.1 Loading, Unloading Work

Provides safety instructions for loading and unloading the machine.

13.3 Precautions for Transportation

Covers essential safety considerations when transporting the machine.

14. Cold Weather Operation

14.1 Precautions for Low Temperature

Advises on necessary adjustments and precautions for operating in cold temperatures.

14.2 After Completion of Work

Outlines procedures to follow after work completion to prevent cold-weather issues.

15. Long Term Storage

15.1 Before Storage

Details the steps required to prepare the machine for long-term storage.

15.2 During Storage

Explains necessary actions to maintain the machine during storage.

15.3 After Storage

Outlines procedures for taking the machine out of long-term storage.

16. Troubleshooting

16.1 After Running Out of Fuel

Provides steps to follow when the machine runs out of fuel.

16.2 If Battery is Discharged

Offers solutions and precautions for a discharged battery.

16.4 Methods of Towing Machine

Explains safe procedures for towing the machine.

MAINTENANCE

17. Guides to Maintenance

Checking Service Hourmeter

Advises on checking the hourmeter for scheduled maintenance intervals.

Komatsu Genuine Parts and Oils

Recommends using genuine parts and oils with appropriate viscosities.

Keeping the Machine Clean

Emphasizes the importance of machine cleanliness for easier problem identification.

Welding Safety Precautions

Provides safety precautions for performing welding operations on the machine.

18. Outlines of Service

18.1 Outline of Oil, Fuel, Coolant

Provides an overview of oil, fuel, and coolant requirements and properties.

18.2 Relating to Electrical System

Covers safety precautions and services related to the machine's electrical system.

19. Wear Parts List

Wear Parts Replacement Frequency

Lists wear parts and their recommended replacement intervals for economical machine use.

20. Use of Fuel, Coolant and Lubricants

20.1 Proper Selection of Fuel, Coolant and Lubricant

Guides on selecting appropriate fluids based on ambient temperature for optimal performance.

20.2 Cooling System

Explains the cooling system's operation, maintenance, and coolant selection.

20.3 Fuel System

Details the importance of fuel cleanliness and specifications for the fuel system.

21. Standard Tightening Torques

21.1 Introduction of Necessary Tools

Lists the essential tools required for performing maintenance tasks.

Bolt Identification and Torque Values

Helps identify bolt types and provides torque values for various hardware and fasteners.

Hydraulic Fittings and Hose Clamps

Recommended torques for hydraulic fittings, hose clamps, and split flange connections.

22. Periodic Replacement of Critical Parts

Critical Parts for Periodic Replacement

Lists critical parts that require periodic replacement for safety and reliability.

23. Maintenance Schedule Chart

23.1 Maintenance Schedule Chart

Comprehensive chart detailing maintenance items and their service intervals.

24. Service Procedure

24.1 Initial 10 Hours Service

Specifies the initial maintenance tasks to be performed after the first 10 hours of operation.

24.2 Initial 50 Hours Service

Details the maintenance procedures required at the 50-hour service interval.

24.3 Every 10 Hours Service (Check Before Starting)

Lists daily checks and inspections to be performed before operating the machine.

24.4 Every 50 Hours Service

Specifies the maintenance tasks required at the 50-hour service interval.

24.5 Every 100 Hours Service

Details the maintenance procedures required at the 100-hour service interval.

24.6 Every 250 Hours Service

Outlines the maintenance tasks required at the 250-hour service interval.

24.7 Every 500 Hours Service

Specifies the maintenance procedures required at the 500-hour service interval.

24.8 Every 1000 Hours Service

Details the maintenance tasks required at the 1000-hour service interval.

24.9 Every 2000 Hours Service

Outlines the maintenance procedures required at the 2000-hour service interval.

24.10 Periodic Maintenance

Covers periodic maintenance tasks, including air cleaner service.

24.11 When Required Maintenance

Details maintenance tasks that should be performed as needed.

24.13 Turbocharger Service

Provides specific precautions and procedures for turbocharger service.

25. Specifications

25.1 D32E-1, D32P-1 Specifications

Lists the technical specifications for the D32E-1 and D32P-1 models.

25.2 D38E-1, D38P-1 Specifications

Lists the technical specifications for the D38E-1 and D38P-1 models.

25.3 D39E-1, D39P-1 Specifications

Lists the technical specifications for the D39E-1 and D39P-1 models.

Machine Dimensions

Provides dimensional drawings and measurements for various machine models.

OPTIONS, ATTACHMENTS

26. General Precautions

26.1 Precautions Related to Safety

Outlines safety precautions when installing or removing Komatsu-authorized attachments.

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