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Komatsu Galeo PC138US-8 User Manual

Komatsu Galeo PC138US-8
946 pages
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HYDRAULIC
EXCAVATOR
SEN01968-02
PC138US
-8
PC138USLC
-8
SERIAL NUMBERS
PC138US- 20001
PC138USLC- 20001
and up

Table of Contents

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Komatsu Galeo PC138US-8 Specifications

General IconGeneral
BrandKomatsu
ModelGaleo PC138US-8
CategoryExcavators
LanguageEnglish

Summary

00 Index and foreword

How to read the shop manual

Explains the structure, sections, and symbols used in the shop manual for understanding.

Safety notice

Crucial safety precautions and general guidelines for operating and maintaining the machine.

Explanation of terms for maintenance standard

Defines terms like standard size, tolerance, clearance, interference, and repair limits.

01 Specification

Specification dimension drawings

Provides detailed dimensions and specifications of the machine's components and overall structure.

Working range diagram

Illustrates the operational reach and depth capabilities of the excavator's work equipment.

Table of fuel, coolant and lubricants

Lists recommended fluids and lubricants for various machine components and operating temperatures.

10 Structure, function and maintenance standard

Engine and cooling system

Details the structure, function, and maintenance standards for the engine and cooling system components.

Power train

Explains the structure, function, and maintenance standards for the power train components like idlers and drive motors.

Hydraulic system, Part 1

Covers the layout, control valve, and hydraulic pump, detailing their structure and function.

Electrical system

Details the electronic control system, monitor system, KOMTRAX, and sensors, including input/output signals.

20 Standard value table

Standard service value table

Provides standard values and judgment criteria for testing, adjusting, and troubleshooting machine parts.

30 Testing and adjusting

Testing and adjusting, Part 1

Covers procedures for testing and adjusting engine components, fuel system, and basic hydraulic circuits.

Testing and adjusting, Part 2

Details special functions of the machine monitor, switches, and control methods for various systems.

Testing and adjusting, Part 3

Focuses on troubleshooting electrical system errors, including voltage issues and sensor failures.

40 Troubleshooting

Failure code table and fuse locations

Lists failure codes, their descriptions, alarm indicators, component in charge, and reference documents.

General information on troubleshooting

Provides general guidelines, troubleshooting procedures, and checks to perform before starting.

Troubleshooting by failure code, Part 1

Details troubleshooting steps for engine-related failure codes from 989L00 to CA332.

Troubleshooting of electrical system (E-mode)

Guides on diagnosing electrical system issues when the machine monitor displays error codes.

50 Disassembly and assembly

General information on disassembly and assembly

Explains how to read the manual, lists adhesives, special tools, and removal/installation procedures.

Engine and cooling system

Covers removal and installation procedures for various engine and cooling system components.

Power train

Details removal and installation procedures for travel motors, final drives, swing motors, and swing circles.

Undercarriage and frame

Provides procedures for disassembling and assembling track rollers, idlers, recoil springs, track shoes, sprockets, and frames.

Hydraulic system

Covers removal and installation of components like center swivel joints, hydraulic tanks, pumps, and control valves.

Work equipment Body

Details removal and installation procedures for work equipment assemblies such as boom, arm, and bucket.

Cab and its attachments

Covers removal and installation of operator cab assembly, glass, front window, and floor frame.

Electrical system

Provides removal and installation procedures for air compressor, air conditioner, machine monitor, pump controller, engine controller, and KOMTRAX module.

90 Diagrams and drawings

Hydraulic circuit diagram

Illustrates the hydraulic system with detailed diagrams of circuits and component connections.

Electrical diagrams and drawings

Presents the electrical circuit diagrams and connector tables for troubleshooting and maintenance.

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