SEN03850-00
WA250, 250PZ-6 40-600 17
600 Troubleshooting of engine (S-mode)
S-10 Fuel consumption is excessive
S-10 Fuel consumption is excessive 1
*1: Failure codes [CA559] and [CA2249] in the display of code
*2: Failure codes [CA144] and [CA145] in the display of code
General causes why fuel consumption is excessive
q Leakage of fuel
q Defective condition of fuel injection (fuel pressure, injection timing)
q Excessive injection of fuel
Causes
Fuel leakage inside head cover
Fuel leakage from fuel filter, piping, etc.
Defective fuel supply pump oil seal
Defective supply pump plunger
Defective common rail pressure
Defective spray by injector
Defective operation of injector
Improper injection timing
Defective coolant temperature sensor, wiring harness
Questions
Confirm recent repair history
Degree of use of machine Operated for long period EE E
Condition of fuel
consumption
More than for other machines of same model QQQQ
Gradually increased QQ
Suddenly increased QQ
There is external leakage of fuel from engine w
Combustion is irregular w
Engine oil level rises and oil smells of diesel fuel ww
Check items
When exhaust manifold is touched immediately after starting engine, temperature of some
cylinders is low
w
Low idle speed is high Q
HST stall speed is high Q
Color of exhaust gas is
Black QQ QQ
White Q
Troubleshooting
Remove head cover and inspect directly q
Inspect fuel supply pump oil seal directly q
Carry out troubleshooting according to “No-pressure feed by supply pump (*1)” in display of code q
When a cylinder is cut out for reduced cylinder mode operation, engine speed does not change q
Much fuel returns from the injector q
Carry out troubleshooting according to “Abnormality in coolant temperature sensor (*2)” in display
of code
q
Confirm with monitoring function qq
Remedy
Correct
Correct
Replace
Replace
Correct
Replace
Replace
Replace
Replace