Konica Minolta magicolor 1600W Service Manual

SERVICE MANUAL
2008.112008.11
Ver. 1.0Ver. 1.0
FIELD SERVICE
magicolor 1600W
magicolor 1650EN
magicolor 1600W
magicolor 1650EN

Konica Minolta magicolor 1600W Specifications

Print Specifications

print speed monochrome	20 ppm
print speed colour	5 ppm
first page out monochrome	13 seconds
first page out colour	22 seconds
warm-up time	30 seconds
max resolution	1200 x 600 dpi
monthly print volume	300 pages per month

Hardware and Software

memory	16 MB
interface support	USB 2.0
operating system compatibility	Windows 2000, Server 2003 (32/64), XP (32/64), Vista (32/64)

Paper Handling

standard paper input	200 sheet multi manual tray
standard paper output	100 sheet face down output tray
printable area	Approx. 4 mm from all edges
media sizes supported	A4, A5, letter, legal, envelope C6, envelope DL, B5, custom size 92 – 216 x 184 – 356 mm
paper weights	Plain paper (60 – 90 gsm), recycled paper (60 – 90 gsm), thick paper 1 (91–163 gsm), thick paper 2 (164 – 209 gsm)

Power

power consumption colour printing	400 W or less
power consumption monochrome printing	440 W or less
power consumption stand by	140 W or less
power consumption energy save mode	14 W or less
input voltage range	220 ~ 240 V ([+]– 10 %)
frequency	50 ~ 60 Hz ([+]– 3 %)

Operating Environment

temperature	10 ~ 35 °C
humidity	15 ~ 85 % RH
noise levels operating colour	49 dB or less
noise levels operating monochrome	50 dB or less
noise levels stand by	29 dB or less

Consumables

pre-installed toner yield	up to 500 pages
imaging unit monochrome yield	up to 45, 000 pages
imaging unit colour yield	up to 11, 250 pages
standard toner yield	Cyan, magenta and yellow toner yield up to 1, 500 pages
high capacity toner yield	Cyan, magenta, yellow and black toner yield up to 2, 500 pages

Weight and Dimensions

dimensions	396 mm x 380 mm x 275 mm
weight	14.4 kg

Summary

SAFETY AND IMPORTANT WARNING ITEMS

IMPORTANT NOTICE

Provides crucial warnings about hazards and technician qualifications.

DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION

Defines hazard terms and symbols used in the manual for safety.

SAFETY WARNINGS

Lists prohibited actions for product safety and reliability.

POWER PLUG SELECTION

Details guidelines for selecting and connecting power cords and plugs.

CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE

Outlines essential safety checks for on-site service operations.

Installation Requirements

Prohibited Installation Places

Specifies locations that are unsuitable for product installation due to fire risk.

When not Using the Product for a long time

Instructions for safely powering off and unplugging the product during extended absence.

Ventilation

Addresses ozone gas generation and the need for room ventilation.

Fixing

Advises on locking caster stoppers to prevent product movement during seismic events.

Servicing Precautions

Inspection before Servicing

Covers reading documentation, using correct tools, and disconnecting power.

Work Performed with the Product Powered On

Emphasizes care when working with live voltage and moving parts.

Safety Checkpoints

Repair and Damage Checks

Checks reports, frame integrity, and prevents foreign objects from entering the product.

Electrical System Integrity

Covers wiring, toner remnants, high-voltage cables, and electrode units for safety.

Material Handling Safety

Handling of Consumables

Details safe handling of toner and developer, avoiding inhalation and eye contact.

Handling of Service Materials

Provides safety guidelines for handling cleaning solvents like alcohol and acetone.

Component Safety

Fuse Precautions

Notes on fuse types and replacement for safety.

Used Batteries Precautions

Instructions for safe handling and disposal of used batteries to prevent explosion.

LASER SAFETY

Internal Laser Radiation Information

Describes laser classification and specifications for internal laser radiation.

Print Head Unit Serviceability Warning

States that the print head unit is not field serviceable and should not be opened.

SAFETY INFORMATION

IMPORTANT NOTICE

Provides information on laser product compliance with US regulations.

Machine Warnings

Warning Label Locations

Highlights warning labels and their locations on the machine for safety.

ACCIDENT RESPONSE PROCEDURES

Emergency Measures and Reporting

Outlines immediate actions for accidents and notification procedures.

Service Manual Composition

Composition of the service manual

Explains the organization and content of the service manual.

Service Manual Notation

Notation of the service manual

Describes conventions used for product names and feeding direction.

OUTLINE

System configuration

Illustrates the main components of the magicolor 1600W and 1650EN.

Product specifications

Details technical specifications like type, printing system, and media handling.

MAINTENANCE

Periodical check

Describes routine checks and maintenance items for periodic replacement.

Service tool

Lists necessary tools and materials for service operations.

Firmware upgrade

Procedure for updating the printer's firmware.

Other Maintenance Topics

Covers miscellaneous maintenance topics and prohibited disassembly items.

ADJUSTMENT/SETTING

How to use the adjustment section

Guidance on navigating and using the adjustment/setting features.

Control Panel Operations (1600W)

Explains the control panel layout and LED indicators for the 1600W.

Remote panel utility (1600W)

Details the remote panel utility for printer management.

Control Panel Operations (1650EN)

Explains the control panel layout and functions for the 1650EN model.

Control Panel Messages (1650EN)

Lists and explains control panel messages for the 1650EN.

MENU Navigation (1650EN)

Provides a detailed breakdown of the menu structure and functions.

USER SERVICE MENU (1650EN)

Procedure to enter and list functions in the user service menu.

Service mode entry (1600W)

Procedure to enter the service mode for the 1600W model.

SERVICE MENU Access (1650EN)

Procedure to enter and list functions in the service menu for the 1650EN.

TROUBLESHOOTING

Jam display

Information on displaying and resetting paper jam errors.

Malfunction code lookup

Lists error codes, their detection timing, and solutions.

Power Supply Errors

Troubleshooting steps for power supply related issues.

Image Quality Problems

Diagnosing and resolving issues related to print quality.

APPENDIX

Parts layout drawing

Illustrations showing the location of various parts within the main body.

Connector layout drawing

Diagrams showing the layout of electrical connectors on the main body.

Timing chart

Illustrates the timing sequence of various printer operations.