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Kortho Hot Quickcoder User Manual

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kortho
Hot Quickcoder
Artikelnummer/Articlenumber: H210 AM
NE

Table of Contents

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Kortho Hot Quickcoder Specifications

General IconGeneral
BrandKortho
ModelHot Quickcoder
CategoryLabel Maker
LanguageEnglish

Summary

General Instructions Before Use

Liability

Company disclaims liability for damage from improper use or maintenance.

Equipment Life Span

Defines the expected ten-year life span under normal use and maintenance conditions.

Normal Use Conditions

Specifies normal use as operation within indicated pressure, time, and temperature margins.

Environmental Requirements

Details humidity, temperature, and vibration requirements for installation.

Operational Personnel Qualifications

Outlines requirements for operating and maintenance personnel knowledge.

General Introduction to Hot Quickcoder

The Hot Quickcoder System

Describes the HQC as a device for applying small texts on production lines.

The Control Box Components

Identifies and describes the main components of the HQC control box.

Control Panel Overview and Functions

Control Panel Button Functions

Explains the functions of buttons like OFF, ON, TEST, START, STOP, and function buttons.

Support Arm Functionality

Positioning the HQC with Support Arm

Details the support arm's role in positioning the HQC and counter-pressure plate.

Safe Use of the Hot Quickcoder

General Safety Measures

Provides essential safety precautions, including power disconnection and handling hot parts.

Explanation of Safety Stickers

Warning Symbols and Their Meanings

Illustrates and explains various warning symbols attached to the HQC.

Installation of the Hot Quickcoder

Assembly Instructions

Step-by-step guide for assembling the support and control box.

Connection Instructions

Procedure for connecting the HQC to power, air, and signal sources.

Putting the Hot Quickcoder into Operation

Setting Up the Control Box

Guide on setting up operational parameters using the control box dials and buttons.

Operation and Adjustment Procedures

Applying Text Material

Instructions on preparing and applying text characters to the text head.

Adjusting HQC Position to Product

Procedure for positioning the HQC text head for optimal printing distance.

Starting Up the Hot Quickcoder

Preparation for Initial Use

Steps for preparing the HQC, including text head and hotroll setup.

Hot Quickcoder Adjustment

Adjusting Pressure, Temperature, and Time

Details on setting stamping pressure, temperature, and time for optimal print quality.

Hot Quickcoder During Use

Changing the Text Head

Procedure for quickly changing the text head to alter printed content.

Replacing the Hotroll

Instructions for replacing the Hotroll when print quality degrades.

Deactivating the Hot Quickcoder

Short-Term Deactivation

Procedure for stopping printing temporarily during breaks.

Long-Term Deactivation

Steps for safely shutting down the HQC for extended periods.

Maintenance and Cleaning Procedures

Periodic Maintenance

Recommendations for periodic system checks and reconditioning.

Cleaning the Equipment

Guidelines for cleaning the HQC and control box using appropriate methods.

Appendix A: Troubleshooting and Fault Finding

Making a Diagnosis of Malfunctions

Guidance on diagnosing issues using control panel lights and basic checks.

Locating System Faults

Detailed troubleshooting steps and checkpoints for identifying system errors.

Print Quality Problems and Solutions

Text Head Movement Issues

Troubleshooting steps when the text head fails to move.

Printing Visibility Problems

Solutions for issues with no printing or partial printing visible.

Printing Thickness Issues

Addressing problems where the printing is too thick.

Text Head Heating Issues

Troubleshooting steps when the text head is not heating up.

Appendix B: Technical Data

Hot Quickcoder Specifications

Provides key technical specifications for the Hot Quickcoder unit.

Control Box Technical Specifications

Details technical specifications for the Kortho HQC control box.

Appendix C: Connection Diagrams

Control Box Electrical Diagram

Detailed electrical connection diagram for the control box.

Signal Device Wiring Checks

Guidance on checking wiring connections for signal devices.

Setting Mains Voltage

Instructions for setting the control box to the correct mains voltage (110/220V).

EC Declaration of Agreement

Multi Language Section

Appendix D: Dimensioned Sketches

Appendix E: Spare Parts List

Article List and Part Numbers