EasyManua.ls Logo

Kromschroder BCU 465 - User Manual

Kromschroder BCU 465
31 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
BURNER CONTROLS
BCU 465
Technical Information
T-Product 2006 April
Automatic burner control unit with integrated igni-
tion transformer packaged in a single compact
metal housing (IP 54/NEMA 3 rating)
For use with direct spark ignited burners
For continuous operation
For use with modulating or frequency fired control
systems
Includes air valve control
Optional proof of closure switch (POC) control input
Optional digital input for 1,400 °F auto ignition lockout
Displays program status, unit parameters, fault
code or flame signals
Optional optical interface for diagnostic information
and parameter settings
Manual mode for burner adjustments and trouble-
shooting
Select restart or immediate fault lockout in the
event of a flame failure
Removable bottom mounting plate with five (5)
½" conduit openings make installation of electrical
connections simple
Removable terminal blocks to facilitate electrical
field wiring
Meets NFPA 86 standard
CE certified models available

Table of Contents

Questions and Answers

Summary

Technical Information

Application

Application Examples

Illustrates the BCU 465 in typical modulating and frequency firing control systems.

BCU 465 for Modulating Control Systems

Details the BCU 465's application in modulating control systems.

BCU 465 for Frequency Firing Systems

Explains the BCU 465's application in frequency firing control systems.

Technical Data

Ignition Transformer Ratings and Minimum Cycle Times

Provides data on ignition transformer specifications and cycle times.

System Design Information

Cable Selection and Wiring

Guidelines for selecting and wiring cables for the BCU.

Safety Considerations

Discusses safety periods, interlocks, and low fire delay time.

Operation of Firing Systems at High Temperatures

Explains high-temperature operation and flame management bypass.

Installation Information

Dimensions and Weight

Details physical size and mass of the BCU unit.

Mounting and Installation

Covers mounting methods, enclosure positioning, and fastening.

Fastening Sets

Describes external fastening options for installation.

Terminal Wiring BCU 465

Explains electrical connections via screw terminals.

Operation

Control Interface and Display

Describes the optical interface, labeling, display, and buttons.

Program Status and Fault Indication

Lists display codes for program status and fault conditions.

Normal Start-up Sequence

Details the step-by-step startup process for the BCU 465.

Trial for Ignition and Safety Period

Explains the ignition trial and safety period during startup.

Normal Operation and Flame Monitoring

Describes burner operation and how to view flame signal.

Air Valve Control Functions

Covers purging, air valve operation, pre-purge, and post-purge.

External Air Valve Control

Explains how to externally activate the air valve.

Manual Mode Operation

Details manual mode for adjustments and troubleshooting.

1400°F Auto Ignition Flame Management Bypass

Describes the bypass input for high-temperature operation.

Order Information

Factory Options and Field Programmable Options

Factory Options Overview

Lists configurable factory options like POC and flame failure response time.

Safety Period and Digital Input Configuration

Covers safety period settings and digital input for flame management bypass.

Field Programmable Options

Details options configurable via PC software like switch-off threshold.

Parameter Setting Overview

Guides on how to read and navigate parameters using the BCU.

Parameter Setting Details

Provides a detailed table of parameter settings and their ranges.

Parameter Setting Details - Continued

Continues the detailed table of parameter settings and their values.

Accessories

Troubleshooting

Fault Lockout and Reset Procedures

Explains fault lockout behavior and how to reset the BCU.

Malfunction Assistance and Safety Warnings

Offers guidance for malfunctions and critical safety warnings.

Common Fault Codes and Causes

Addresses common fault codes like 01, c0, cx, c2, and 02.

Further Fault Codes and Safety Checks

Covers fault codes 30, 31, 32, 51, and safety function checks.

Handling Startup and Reset Faults

Addresses fault codes 52, 53, 10, and startup issues.

Contact Information

Summary

Technical Information

Application

Application Examples

Illustrates the BCU 465 in typical modulating and frequency firing control systems.

BCU 465 for Modulating Control Systems

Details the BCU 465's application in modulating control systems.

BCU 465 for Frequency Firing Systems

Explains the BCU 465's application in frequency firing control systems.

Technical Data

Ignition Transformer Ratings and Minimum Cycle Times

Provides data on ignition transformer specifications and cycle times.

System Design Information

Cable Selection and Wiring

Guidelines for selecting and wiring cables for the BCU.

Safety Considerations

Discusses safety periods, interlocks, and low fire delay time.

Operation of Firing Systems at High Temperatures

Explains high-temperature operation and flame management bypass.

Installation Information

Dimensions and Weight

Details physical size and mass of the BCU unit.

Mounting and Installation

Covers mounting methods, enclosure positioning, and fastening.

Fastening Sets

Describes external fastening options for installation.

Terminal Wiring BCU 465

Explains electrical connections via screw terminals.

Operation

Control Interface and Display

Describes the optical interface, labeling, display, and buttons.

Program Status and Fault Indication

Lists display codes for program status and fault conditions.

Normal Start-up Sequence

Details the step-by-step startup process for the BCU 465.

Trial for Ignition and Safety Period

Explains the ignition trial and safety period during startup.

Normal Operation and Flame Monitoring

Describes burner operation and how to view flame signal.

Air Valve Control Functions

Covers purging, air valve operation, pre-purge, and post-purge.

External Air Valve Control

Explains how to externally activate the air valve.

Manual Mode Operation

Details manual mode for adjustments and troubleshooting.

1400°F Auto Ignition Flame Management Bypass

Describes the bypass input for high-temperature operation.

Order Information

Factory Options and Field Programmable Options

Factory Options Overview

Lists configurable factory options like POC and flame failure response time.

Safety Period and Digital Input Configuration

Covers safety period settings and digital input for flame management bypass.

Field Programmable Options

Details options configurable via PC software like switch-off threshold.

Parameter Setting Overview

Guides on how to read and navigate parameters using the BCU.

Parameter Setting Details

Provides a detailed table of parameter settings and their ranges.

Parameter Setting Details - Continued

Continues the detailed table of parameter settings and their values.

Accessories

Troubleshooting

Fault Lockout and Reset Procedures

Explains fault lockout behavior and how to reset the BCU.

Malfunction Assistance and Safety Warnings

Offers guidance for malfunctions and critical safety warnings.

Common Fault Codes and Causes

Addresses common fault codes like 01, c0, cx, c2, and 02.

Further Fault Codes and Safety Checks

Covers fault codes 30, 31, 32, 51, and safety function checks.

Handling Startup and Reset Faults

Addresses fault codes 52, 53, 10, and startup issues.

Contact Information

Kromschroder BCU 465 Specifications

General IconGeneral
ManufacturerKromschroder
TypeBCU 465
CategoryControl Unit
Frequency50/60 Hz
Operating Temperature-20°C to +60°C
Gas TypesNatural gas, LPG
ApprovalsEN 298
Input Voltage24 V DC
Storage Temperature-40°C to +70°C
Relative HumidityMax. 95% non-condensing

Related product manuals