10 SERVICE SCHEDULE 39
10.1 Service schedule
Every 40 operating hours/after every race
Every 20 operating hours
Check that the electrical equipment is functioning properly. ● ●
Check and charge the battery. (All 200/250/300 models) ● ●
Check the front brake linings. ( p. 83) ● ●
Check the rear brake linings. ( p. 87) ● ●
Check the brake discs. ( p. 82) ● ●
Check the brake lines for damage and leakage. ● ●
Check the rear brake fluid level. ( p. 86) ● ●
Check the free travel of the foot brake lever. ( p. 85) ● ●
Check the frame and swingarm. ● ●
Check the swingarm bearing. ●
Check the heim joints at the top and bottom of the shock absorber. ● ●
Check the tire condition. ( p. 92) ● ●
Check the tire air pressure. ( p. 93) ● ●
Check the wheel bearing for play. ● ●
Check the wheel hubs. ● ●
Check the rim run-out. ● ●
Check the spoke tension. ( p. 93) ● ●
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 74) ● ●
Check the chain tension. ( p. 72) ● ●
Grease all moving parts (e.g. side stand, hand lever, chain, ...) and check for smooth operation. ● ●
Check/correct the fluid level of the hydraulic clutch. ( p. 78) ● ●
Check the front brake fluid level. ( p. 82) ● ●
Check the free travel of the hand brake lever. ( p. 81) ● ●
Check the play of the steering head bearing. ( p. 62) ● ●
Change the spark plug and spark plug connector. ● ●
Check the intake diaphragm. ● ●
Check the exhaust control for functioning and smooth operation. ●
Check the clutch. ●
Change the gear oil. ( p. 111) ● ●
Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing. ● ●
Check the antifreeze and coolant level. ( p. 102) ● ●
Check the cables for damage and routing without sharp bends. ● ●
Check that the throttle cables are undamaged, routed without sharp bends and set correctly. ● ●
Clean the air filter and air filter box. ( p. 68) ● ●
Change the glass fiber yarn filling of the main silencer. ( p. 69) ● ●
Check the screws and nuts for tightness. ● ●
Check the headlight setting. ( p. 100) ● ●
Check the idle. ● ●
Final check: Check the vehicle for safe operation and take a test ride. ● ●
Make the service entry in the KTM Dealer.net and in the Service and Warranty Booklet. ● ●
● Periodic interval
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