12 BRAKE SYSTEM 69
Info
Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5
brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint.
Only use clean brake fluid from a sealed container.
Preparatory work
– Check the front brake linings. ( p. 69)
K00470-10
Main work
– Move the brake fluid reservoir mounted on the handlebar to a horizontal position.
–
Remove screws
1
.
–
Remove cover
2
with membrane
3
.
–
Add brake fluid to level
A
.
Guideline
Level
A
(brake fluid level below reser-
voir rim)
5 mm (0.2 in)
Brake fluid DOT 4 / DOT 5.1 ( p. 119)
– Position the cover with the membrane. Mount and tighten the screws.
Info
Clean up overflowed or spilled brake fluid immediately with water.
12.6 Checking the front brake linings
Warning
Danger of accidents Worn-out brake linings reduce the braking effect.
– Ensure that worn-out brake linings are replaced immediately. (Your authorized KTM workshop will be glad to help.)
H01333-10
–
Check the brake linings for minimum thickness
A
.
Minimum thickness
A
≥ 1 mm (≥ 0.04 in)
» If the minimum thickness is less than specified:
– Change the front brake linings. ( p. 69)
– Check the brake linings for damage and cracking.
» If damage or cracking is visible:
– Change the front brake linings. ( p. 69)
12.7 Changing the front brake linings
Warning
Danger of accidents Incorrect maintenance will cause the brake system to fail.
– Ensure that service work and repairs are performed professionally. (Your authorized KTM workshop will be glad to help.)
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