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KTM 450 XCR-W USA User Manual

KTM 450 XCR-W USA
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31/CARBURETOR 114
ಥ Push bellows
 on.
Checking gas Bowden cable route
500152-10
ಥ The two gas Bowden cables must run parallel behind the handlebar down to the
frame. They must be routed directly on the frame above the tank bearing to the car-
buretor.
Checking play in the gas Bowden cable
400192-10
ಥ Move the handlebar to the straight-ahead position. Move the throttle grip back and
forth slightly to ascertain the play in the gas Bowden cable.
Play in gas Bowden cable 3… 5mm (0.12… 0.2in)
» If the gas Bowden cable play does not meet specifications:
ಥ Adjust the gas Bowden cable play. ( P. 114)
Danger
Danger of poisoningಗExhaust gases are poisonous and can result in uncon-
sciousness and/or death.
ಥ When running the engine, always make sure there is sufficient ventila-
tion, and do not start or run the engine in a closed space.
ಥ Start the engine and let it run idle. Move the handlebar to and fro over the entire
steering range.
The idle speed must not change.
» If the idle speed changes:
ಥ Adjust the gas Bowden cable play. ( P. 114)
Adjusting the gas Bowden cable play
ಥ Dismount the fuel tank. ( P. 28)
ಥ Check gas Bowden cable route. ( P. 114)
500153-10
ಥ Move the handlebar to the straight-ahead position.
ಥ Push back bellows
.
ಥ Loosen nut
. Turn adjusting screw in as far as possible.
ಥ Loosen nut
. Turn adjusting screw so that there is play in the gas Bowden ca-
ble at the throttle grip.
Specification
Play in gas Bowden cable 3… 5mm (0.12… 0.2in)
ಥ Tighten nut
.
ಥ Press and hold the throttle grip in the closed setting. Turn adjusting screw
 out
until there is no play in the Bowden cableîš‘
.
ಥ Tighten nut
.
ಥ Push bellows
 on. Check the throttle grip for smooth operation.
ಥ Install the fuel tank. ( P. 29)
ಥ Check play in the gas Bowden cable. ( P. 114)

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KTM 450 XCR-W USA Specifications

General IconGeneral
Transmission6-speed
Fuel Tank Capacity8.5 L
IgnitionKeihin EMS
Compression Ratio12.75:1
StarterElectric starter
LubricationPressure lubrication with 2 oil pumps
SubframeAluminum
Suspension Travel Front300 mm
Suspension Travel Rear310 mm
Engine TypeSingle-cylinder, 4-stroke
Bore x Stroke95 mm x 63.4 mm
Fuel SystemKeihin EMS
Front SuspensionWP Xplor 48
Rear SuspensionWP Xplor PDS shock absorber
Front BrakeDisc brake
Rear Brake220 mm disc
CoolingLiquid cooled
ClutchWet multi-disc clutch, hydraulically operated
FrameCentral tube frame made of chrome molybdenum steel

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