KTM 625 LC4 SUPERCOMPETITION User Manual

OWNERS HANDBOOK
MANUALE D’USO
MANUEL D’UTILISATION
MANUAL DE INSTRUCCIONES
2002
BEDIENUNGSANLEITUNG
Art.Nr. 3.210.20 10/2001
625 LC4 SUPERCOMPETITION 625 LC4 SC SUPERMOTO

KTM 625 LC4 SUPERCOMPETITION Specifications

General

Engine Type	Single cylinder, 4-stroke
Displacement	625 cc
Transmission	5-speed
Fuel Capacity	11.5 liters
Bore x Stroke	101 x 78 mm
Compression Ratio	11.5:1
Cooling	Liquid-cooled
Rear Brake	Single disc

Summary

OPERATION INSTRUMENTS

Electronic speedometer

Compression damping of fork

Rebound damping of fork

Compression damping of shock absorber

Rebound damping of shock absorber

GENERAL TIPS AND WARNINGS FOR STARTING THE MOTORCYCLE

Instructions for initial operation

Verify that your KTM dealer performed the PREPARATION OF VEHICLE jobs.

DRIVING INSTRUCTIONS

Check the following before each start

Pre-ride checks to ensure the motorcycle is in perfect mechanical condition.

Starting when the engine is cold

Steps to start the engine when it is cold, including fuel tap, neutral gear, and kickstarter use.

Starting off

How to start moving from a standstill using the clutch and throttle.

Shifting/Riding

Guidance on shifting gears and general riding techniques.

Braking

Stopping and parking

PERIODIC MAINTENANCE SCHEDULE 2002

IMPORTANT RECOMMENDED MAINTENANCE PROCEDURES TO BE PERFORMED BASED ON A SEPARATE SUPPLEMENTARY ORDER

Key maintenance tasks recommended for separate supplementary orders.

VITAL CHECKS AND CARE PROCEDURES TO BE CONDUCTED BY THE OWNER OR THE MECHANIC

MAINTENANCE WORK ON CHASSIS AND ENGINE

Check and adjust steering head bearing

Changing the spring preloading of the shock absorber

Checking chain tension

Correct chain tension

Procedure to adjust chain tension and align the rear wheel.

Chain maintenance

General information about KTM disc brakes

BRAKE PADS

BRAKE FLUID

BRAKE DISCS

Adjusting of free travel at the hand brake lever

Checking of brake fluid level - front brake

Refilling the front brake fluid reservoir *

Checking the front brake pads

Replacing front brake pads *

Changing the basic position of the brake pedal *

Check the rear brake fluid level

Refilling the rear brake fluid reservoir *

Checking the rear brake pads

Replacing the rear brake pads *

Dismounting and mounting the front wheel (625 SC)

Dismounting and mounting the front wheel (625 SC SUPERMOTO)

Dismounting and mounting the rear wheel (625 SC)

Dismounting and mounting the rear wheel (625 SC SUPERMOTO)

Tires, air pressure

Checking spoke tension

Cooling system

Checking the coolant level

Cleaning of air filter *

Draining of float chamber of the carburetor

CARBURETOR – Adjust idling (Keihin-FCR41) *

Adjusting the mixture control screw *

Procedure to adjust the mixture control screw, especially for EXC models.

Checking the float level (float height) *

Adjusting the throttle cable *

Adjusting the clutch cable

Checking the adjustment of the hand decompression release cable *

Engine oil

Checking engine oil level

Changing the engine oil *

Changing and bleeding the microfilter *

Changing oil filter *

TROUBLE SHOOTING

Engine will not start

Troubleshooting steps for when the engine fails to start.

Engine will not reach full power

Engine will not idle

Engine stops or splutters in carburetor

Engine does not rev high

Engine gets too hot

CLEANING

STORAGE

TECHNICAL SPECIFICATIONS – ENGINE

TIGHTENING TORQUES - ENGINE

TECHNICAL SPECIFICATIONS - CHASSIS

TIGHTENING TORQUES - CHASSIS

STANDARD ADJUSTMENT - FORK

STANDARD-ADJUSTMENT - SHOCK ABSORBER