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KTM 990 ADVENTURE EU User Manual

KTM 990 ADVENTURE EU
218 pages
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OWNER'S MANUAL 2011
990 Adventure EU
990 Adventure AUS/UK
990 Adventure R EU
990 Adventure R AUS/UK
990 Adventure R FR
Art. no. 3211657en

Table of Contents

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KTM 990 ADVENTURE EU Specifications

General IconGeneral
Displacement999 cc
Compression Ratio11.5:1
Torque100 Nm
CoolingLiquid cooled
Transmission6-speed
StarterElectric starter
Front Tire90/90-21
Rear Tire150/70-18
Engine TypeV-twin, 4-stroke
Bore x stroke101 mm x 62.4 mm
Fuel SystemElectronic fuel injection
FrameChromium-Molybdenum steel trellis frame, powder coated
Front SuspensionWP Ø 48 mm
Rear SuspensionMonoshock
Rear BrakeSingle 240 mm disc, 2-piston caliper
ABSOptional
Fuel Capacity22 liters
Power114 hp (85 kW) @ 9, 000 rpm
Front BrakeDual 300 mm discs, 4-piston calipers

Summary

Important Information and Safety

Use Definition

Defines the intended use of KTM sport motorcycles for road and light offroad operation.

Service and Maintenance Recommendations

Emphasizes proper service and care for optimal operation and prevention of premature wear.

Warranty Claim Conditions

Outlines conditions for warranty claims and voiding thereof due to modifications.

Spare Parts and Accessories Guidelines

Recommends using approved KTM parts and accessories installed by authorized workshops.

Work Rules for Repairs

Details rules for repairs, including special tools and part replacement.

Transport Safety Precautions

Provides safety notes regarding vehicle transport to prevent damage or accidents.

Vehicle Overview and Components

Front Left Side Component Identification

Identifies components from the front left side view of the motorcycle.

Rear Right Side Component Identification

Identifies components from the rear right side view of the motorcycle.

Vehicle Identification Numbers

Chassis Number Location

Explains the location and identification of the chassis number on the vehicle.

Engine Number Location

Details the location for finding the engine number on the motorcycle.

Key Number and Keycard Importance

Explains the key number and the importance of the keycard for spare keys.

Motorcycle Controls and Instruments

Handlebar Control Operations

Details clutch lever, hand brake lever, light switch, and other handlebar controls.

Rider Interface Controls

Covers emergency OFF switch and electric starter button locations and functions.

Combination Instrument Features

Explains the various display modes and buttons of the combination instrument.

Instrument Display Information

Covers speedometer, trip meters, ambient temperature, and warning indicators.

Electrical Accessories and Hazard Lights

Details the socket for accessories and the hazard warning flasher switch.

Fuel Tank Filler Cap Operation

Instructions on opening and closing the fuel filler caps safely.

Storage Compartment Access

Explains how to lock, unlock, open, and close the storage compartment.

Vehicle Fixtures and Levers

Describes handrails, luggage rack plate, fuel taps, foot brake, and shift lever.

Stands and Footrests

Covers the side stand, center stand, and passenger footrests.

Pre-Ride Preparations and Break-in

First Use Safety Precautions

Safety precautions for initial use, including tire break-in and handling.

Engine Break-in Procedure

Guidelines for engine break-in, including speed and load limits.

Safe Vehicle Loading Practices

Advice on safe loading to maintain handling and prevent accidents.

Riding the Motorcycle Safely

Essential Pre-Ride Checks

Essential checks and maintenance measures to perform before every trip.

Engine Starting Procedure

Procedure for safely starting the motorcycle's engine.

Starting Off and Gear Shifting

Guidance on starting from a standstill and shifting through gears.

Braking Techniques and Safety

Explains proper braking methods and potential hazards.

Stopping and Parking Procedures

Instructions for safely stopping and parking the motorcycle.

Refueling Guidelines

Guidelines for safe and correct refueling of the motorcycle.

Scheduled Maintenance Intervals

Chassis and Suspension Adjustment

Fork Adjustment Guide

Details on adjusting compression, rebound damping, and spring preload for the fork.

Shock Absorber Adjustment Guide

Instructions for adjusting low-speed, high-speed compression, rebound, and spring preload.

Chassis Maintenance Procedures

Raising and Lowering Vehicle with Center Stand

Procedures for using the center stand to raise and lower the motorcycle.

Fork Leg Service Procedures

Steps for bleeding and cleaning the fork legs.

Steering Head Bearing Play Check

How to check and adjust steering head bearing play for safe handling.

Body Panel Removal and Installation

Instructions for removing and installing front side covers and radiator guards.

Seat and Storage Compartment Access

Procedures for removing and mounting the seat and storage compartment.

Fuel Tank Removal and Installation

Steps for removing and installing the left fuel tank.

Chain Maintenance Procedures

Guides for checking chain dirt, cleaning, and adjusting chain tension.

Sprocket and Chain Wear Check

How to check wear on the chain, rear sprocket, and engine sprocket.

Clutch System Checks and Adjustments

Procedures for adjusting clutch lever and checking hydraulic clutch fluid level.

Underride Guard Service

Instructions for removing and installing right and standard underride guards.

Braking System Maintenance

ABS System Overview and Operation

Explains the ABS unit, sensors, function, and warning lamp.

Hand Brake Lever Free Travel Adjustment

Details on checking and adjusting the free travel of the hand brake lever.

Brake Disc Wear Limit Check

How to check the thickness and wear limit of brake discs.

Front Brake Fluid Level Check

Procedure for checking and adding front brake fluid.

Front Brake Lining Thickness Check

How to check the minimum thickness of front brake linings.

Foot Brake Lever Free Travel Check

Checking and adjusting the free travel of the foot brake lever.

Rear Brake Fluid Level Check

Procedure for checking and adding rear brake fluid.

Rear Brake Lining Thickness Check

How to check the minimum thickness of rear brake linings.

Wheels and Tires Maintenance

Front Wheel Removal and Installation

Step-by-step guide for removing and installing the front wheel.

Rear Wheel Removal and Installation

Step-by-step guide for removing and installing the rear wheel.

Tire Condition and Wear Inspection

Guidance on checking tire condition, tread depth, age, and potential hazards.

Tire Air Pressure Settings

Recommended tire air pressure for solo and passenger/payload conditions.

Spoke Tension Check Procedure

How to check spoke tension by sound and correct if necessary.

Electrical System Components and Service

Battery Removal, Installation, and Recharging

Procedures for removing, installing, and recharging the battery.

Main Fuse Replacement Procedure

Steps for locating and replacing the main fuse.

ABS Fuse Replacement Instructions

Instructions for replacing ABS hydraulic unit and return pump fuses.

Fuse Box Fuse Replacement Guide

How to change fuses located in the main fuse box.

Headlight Mask and Bulb Service

Procedures for removing, installing, and changing headlight bulbs.

Ignition Key Activation and Deactivation

Process for activating or deactivating ignition keys using the programming key.

Cooling System Operation and Maintenance

Antifreeze and Coolant Level Checks

Steps to check coolant antifreeze protection and level in tank and radiator.

Cooling System Bleeding Procedure

Detailed steps for filling and bleeding the cooling system to remove air.

Compensating Tank Coolant Level Check

How to check and top up the coolant level in the compensating tank.

Engine Maintenance Procedures

Engine Oil Level Check and Top-Up

Procedure for checking and topping up the engine oil level.

Engine Oil and Filter Change

Steps for draining oil, cleaning screens, and changing the oil filter.

Oil Filter Removal and Installation

Detailed instructions for removing and installing the engine oil filter.

Engine Oil Filling Procedure

Guidance on how to add engine oil correctly in two steps.

Motorcycle Cleaning and Care

Safe Motorcycle Cleaning Methods

Safe methods for cleaning the motorcycle, avoiding high pressure and direct sun.

Protective Treatment for Winter Operation

Recommendations for protecting the motorcycle during winter operation with salt.

Motorcycle Storage and Preparation

Long-Term Storage Procedures

Actions to take when garaging the motorcycle for an extended period.

Preparing for Use After Storage

Steps to follow to get the motorcycle ready after a period of storage.

Troubleshooting Common Issues

Engine Starting Problems Resolution

Addresses issues when the engine doesn't turn or starts incorrectly.

Engine Performance Issue Diagnosis

Covers causes and solutions for low power or overheating engine conditions.

Warning Lamp and Indicator Fault Diagnosis

Explains what warning lamps (FI, ABS) indicate and potential causes.

Battery and Charging System Troubleshooting

Troubleshooting for battery discharge or lack of charging.

Engine Technical Specifications

Engine Oil and Coolant Capacities

Specifies the required quantities for engine oil and coolant.

Chassis Technical Specifications

Frame and Suspension Details

Provides data on frame type, fork, and shock absorber models.

Brake System Specifications

Details on front and rear brake systems, including discs.

Tire and Wheel Data

Information on tire sizes, pressures, and capacities.

Lighting Equipment Specifications

Specifications for all lighting components like low beam, high beam, etc.

Recommended Fluids and Lubricants

Brake Fluid Type Recommendations

Details DOT 4 and DOT 5.1 brake fluid types and recommendations.

Coolant Type and Mixture Recommendations

Specifies coolant types, mixture ratios, and antifreeze protection.

Engine Oil Grade Recommendations

Recommends SAE viscosity grades and types for engine oil.

Fork and Shock Absorber Oil Types

Lists recommended oils for fork and shock absorber.

Hydraulic Fluid and Fuel Type Requirements

Specifies hydraulic fluid type and unleaded fuel requirements.

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