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KTM 990 Super Duke 2008 User Manual

KTM 990 Super Duke 2008
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990 SUPER DUKE
990 SUPER DUKE R
ART. NR. 3.211.249 EN
OWNER’S MANUAL 2008

Table of Contents

Questions and Answers:

KTM 990 Super Duke 2008 Specifications

General IconGeneral
Displacement999 cc
Bore x Stroke101 mm x 62.4 mm
Compression Ratio11.5:1
Fuel SystemElectronic Fuel Injection
Transmission6-speed
Front SuspensionWP USD 48 mm
Rear SuspensionWP monoshock
Front Brakes2 x 320 mm discs, 4-piston calipers
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
Dry Weight186 kg
Cooling SystemLiquid-cooled
IgnitionElectronic
Final DriveChain
Engine TypeV-twin, 4-stroke
Max Power120 hp @ 9, 000 rpm
Max Torque100 Nm @ 7, 000 rpm
Rear Brakes240 mm disc
FrameChromium-Molybdenum steel trellis

Summary

INTRODUCTION

IMPORTANT INFORMATION

INTENDED PURPOSE

Purpose of the 990 Super Duke and 990 Super Duke R models.

OWNER'S MANUAL

Importance of reading the manual and understanding warnings and cautions.

SERVICE

Significance of following service and maintenance instructions for longevity.

WARRANTY AND FLUIDS

WARRANTY

Service must be done by authorized KTM workshops to maintain warranty.

AUTOMOTIVE FLUIDS

Use specified fuels, lubricants, and fluids as per maintenance schedule.

SPARE PARTS, ACCESSORIES

Use only KTM-approved parts to ensure safety and avoid liability.

ENVIRONMENT

Responsible riding to protect the environment and avoid conflicts.

SERIAL NUMBER LOCATIONS

Chassis number, Type label

Location and identification of chassis and type labels.

Engine number, engine type

Location and identification of engine number and type.

OPERATION INSTRUMENTS - LEVERS

Clutch lever

Description and adjustment of the clutch lever.

Hand brake lever

Description and adjustment of the hand brake lever.

OPERATION INSTRUMENTS - COMBINED INSTRUMENT

Combined instrument overview

Overview of the combined instrument display and its parts.

Function buttons on combined instrument

How to use MODE and SET buttons for display modes and resets.

Combined instrument display functions

Explanation of TEST and LENGTH display functions.

OPERATION INSTRUMENTS - DISPLAY MODES

SPEED display options

How to display speed in km/h or mph.

CLOCK setting

Setting the motorcycle's clock.

AMBIENT TEMPERATURE display

Displaying ambient temperature in Celsius or Fahrenheit.

OPERATION INSTRUMENTS - WARNINGS AND ODO

FROST WARNING indicator

Warning indicator for low ambient temperatures.

ODO function

Display of total kilometers or miles traveled.

OPERATION INSTRUMENTS - TRIP METERS

TRIP 1 function and reset

Function and resetting of trip meter 1.

TRIP 2 function and reset

Function and resetting of trip meter 2.

TRIP F fuel reserve indicator

Operation of trip meter F for fuel reserve indication.

OPERATION INSTRUMENTS - INDICATORS

Cooling liquid temperature display

How the cooling liquid temperature is displayed and warning indicators.

Tachometer function

Function of the tachometer and engine speed limits.

OPERATION INSTRUMENTS - INDICATOR LAMPS

Indicator lamps explained

Explanation of various indicator lamps and their meanings.

OPERATION INSTRUMENTS - CONTROLS

Ignition lock positions

Explanation of the ignition lock positions.

Combination switch functions

Operation of high/low beam, light signal, indicators, and horn.

OPERATION INSTRUMENTS - SWITCHES AND CAPS

Starter and Emergency OFF switches

Function of starter and emergency OFF switches.

Fuel filler cap operation

How to open and lock the fuel filler cap.

OPERATION INSTRUMENTS - SEAT AND LUGGAGE

Seat lock and removal

How to lock/unlock the seat and remove it.

Baggage loops and weight limit

Location and use of baggage loops, with weight warning.

OPERATION INSTRUMENTS - TOOLS AND HELMET

Tool set location

Location of the tool set under the seat.

Helmet lock usage

How to use the helmet lock and its safety warning.

Passenger holding strap

Proper use of the passenger holding strap.

OPERATION INSTRUMENTS - PEDALS AND STANDS

Shift lever adjustment

Location and adjustment of the shift lever.

Side stand operation

Operation and safety system linkage of the side stand.

Foot brake pedal adjustment

Location and adjustment of the foot brake pedal.

OPERATION INSTRUMENTS - SUSPENSION ADJUSTMENT

Passenger footrests

Information on passenger footrests.

Fork compression damping adjustment

Adjustment of fork compression damping.

Fork rebound damping adjustment

Adjustment of fork rebound damping.

OPERATION INSTRUMENTS - FORK SUSPENSION

Spring preload of the fork

Adjustment of fork spring preload.

Shock absorber compression damping

Adjustment of shock absorber compression damping.

OPERATION INSTRUMENTS - SHOCK ABSORBER

Rebound damping of shock absorber

Adjustment of shock absorber rebound damping.

GENERAL TIPS AND WARNINGS FOR STARTING

Instructions for initial operation

Pre-ride checks, familiarization, and initial use advice.

Running in the LC8 engine

Proper engine break-in procedure and RPM limits.

GENERAL TIPS AND WARNINGS - PAYLOAD

Accessories and payload

Warnings and advice on mounting accessories and carrying luggage.

DRIVING INSTRUCTIONS - PRE-RIDE CHECKS

Check the following before each start

Essential pre-ride checks for safety and operation.

DRIVING INSTRUCTIONS - SYSTEM CHECKS

COOLING FLUID check

Checking the coolant level.

ELECTRICAL SYSTEM check

Checking the function of lights and signals.

CHECK OIL LEVEL

Importance of checking engine oil level.

BAGGAGE, PAYLOAD advice

Payload limits and weight distribution advice.

DRIVING INSTRUCTIONS - STARTING THE ENGINE

Starting the engine procedure

Step-by-step procedure for starting the engine.

DRIVING INSTRUCTIONS - RIDING TECHNIQUES

Starting off from standstill

How to start moving from a standstill.

Shifting and Riding techniques

Techniques for shifting gears and riding.

DRIVING INSTRUCTIONS - BRAKING

Braking techniques and safety

Proper braking techniques and safety precautions.

DRIVING INSTRUCTIONS - STOPPING AND PARKING

Stopping and parking procedures

Procedures for stopping the engine and parking safely.

DRIVING INSTRUCTIONS - FUEL

Fuel type and refueling precautions

Fuel type, capacity, and refueling precautions.

PERIODIC MAINTENANCE SCHEDULE

PERIODIC MAINTENANCE SCHEDULE - ENGINE AND FUEL

ENGINE maintenance tasks

Maintenance tasks for the engine at specified intervals.

FUEL INJECTION maintenance tasks

Maintenance tasks related to the fuel injection system.

ADD-ON-PARTS maintenance

Maintenance for additional parts like cooling system and exhaust.

PERIODIC MAINTENANCE SCHEDULE - CHASSIS AND BRAKES

BRAKES maintenance tasks

Maintenance checks and procedures for the braking system.

CHASSIS maintenance tasks

Maintenance checks and procedures for the chassis components.

PERIODIC MAINTENANCE SCHEDULE - WHEELS AND ADDITIONAL SERVICE

WHEELS maintenance tasks

Maintenance checks for wheels, tires, and chain.

ADDITIONAL SERVICE WORK

Specific service tasks recommended annually or every 15000 km.

PERIODIC MAINTENANCE SCHEDULE - VITAL CHECKS

VITAL CHECKS AND CARE PROCEDURES

Regular checks and care procedures for owner/mechanic.

MAINTENANCE WORK ON CHASSIS AND ENGINE - SUSPENSION

Adjusting the fork and shock absorber

General guidance on adjusting suspension for optimal performance.

Adjusting fork compression damping

How to adjust the fork's compression damping.

Adjusting fork rebound damping

How to adjust the fork's rebound damping.

MAINTENANCE WORK ON CHASSIS AND ENGINE - FORK PRELOAD

Adjusting the spring preload on the fork

How to adjust the spring preload on the front fork.

Shock absorber compression damping

Adjusting compression damping for the shock absorber.

MAINTENANCE WORK ON CHASSIS AND ENGINE - SHOCK ABSORBER

Rebound damping of shock absorber

Adjusting rebound damping for the rear shock absorber.

MAINTENANCE WORK ON CHASSIS AND ENGINE - CHAIN TENSION

Checking the chain tension

Procedure to check the motorcycle's chain tension.

Correcting the chain tension

Steps to adjust and correct chain tension.

MAINTENANCE WORK ON CHASSIS AND ENGINE - CHAIN MAINTENANCE

Chain maintenance procedure

Recommended procedure for cleaning and lubricating the chain.

Checking the chain for wear

How to check the chain for wear and when to replace it.

MAINTENANCE WORK ON CHASSIS AND ENGINE - BRAKES

General information on KTM disk brakes

Overview of brake caliper design and mounting.

MAINTENANCE WORK ON CHASSIS AND ENGINE - BRAKE FLUID

BRAKE FLUID RESERVOIRS

Information on brake fluid reservoirs and level checks.

MAINTENANCE WORK ON CHASSIS AND ENGINE - BRAKE COMPONENTS

BRAKE FLUID recommendations

Recommended brake fluid types and changing intervals.

BRAKE DISCS wear check

Checking brake disc thickness and wear.

MAINTENANCE WORK ON CHASSIS AND ENGINE - FRONT BRAKE PADS

Checking the front brake pads

How to inspect the front brake pads for wear.

MAINTENANCE WORK ON CHASSIS AND ENGINE - REAR BRAKE

Checking the rear brake fluid level

How to check the rear brake fluid level.

Checking the rear brake pads

How to inspect the rear brake pads for wear.

MAINTENANCE WORK ON CHASSIS AND ENGINE - SEAT HEIGHT

Changing the seat height (Super Duke R)

Procedure to adjust the seat height on the Super Duke R.

MAINTENANCE WORK ON CHASSIS AND ENGINE - FRONT WHEEL

Dismounting and remounting the front wheel

Step-by-step guide for front wheel removal and installation.

MAINTENANCE WORK ON CHASSIS AND ENGINE - REAR WHEEL

Dismounting and mounting the rear wheel

Step-by-step guide for rear wheel removal and installation.

MAINTENANCE WORK ON CHASSIS AND ENGINE - TIRES

Tires and air pressure

Importance of tire type, condition, and air pressure.

MAINTENANCE WORK ON CHASSIS AND ENGINE - BATTERY

Battery location and maintenance

Location and maintenance of the motorcycle battery.

MAINTENANCE WORK ON CHASSIS AND ENGINE - BATTERY REMOVAL

Removing and remounting the battery

Procedure for removing and reinstalling the battery.

MAINTENANCE WORK ON CHASSIS AND ENGINE - BATTERY CHARGING

Charging the battery

Instructions for charging the motorcycle battery.

Jump start warning

Warning against jump-starting due to potential electronic damage.

MAINTENANCE WORK ON CHASSIS AND ENGINE - FUSES

Main fuse function

Location and function of the main fuse.

MAINTENANCE WORK ON CHASSIS AND ENGINE - POWER CONSUMER FUSES

Fuses for individual power consumers

Information on the fuse box and fuses for specific components.

MAINTENANCE WORK ON CHASSIS AND ENGINE - HEADLIGHT

Replacing the headlight lamp

Step-by-step guide for replacing headlight bulbs.

MAINTENANCE WORK ON CHASSIS AND ENGINE - HEADLIGHT RANGE

Adjusting the headlight range

How to adjust the headlight beam range.

MAINTENANCE WORK ON CHASSIS AND ENGINE - LIGHT BULBS

Replacing brake and taillight bulbs

Procedure for replacing brake and taillight bulbs.

Replacing flasher bulbs

Procedure for replacing turn signal bulbs.

MAINTENANCE WORK ON CHASSIS AND ENGINE - COOLING SYSTEM

Cooling system operation

Explanation of the cooling system operation and components.

MAINTENANCE WORK ON CHASSIS AND ENGINE - COOLANT LEVEL - COMPENSATING TANK

Checking the cooling liquid level in the compensating tank

How to check the coolant level in the expansion tank.

MAINTENANCE WORK ON CHASSIS AND ENGINE - COOLANT LEVEL - RADIATOR

Checking the cooling liquid level in the radiator

How to check the coolant level directly in the radiator.

Bleeding the cooling system

Procedure for bleeding air from the cooling system.

MAINTENANCE WORK ON CHASSIS AND ENGINE - CLUTCH AND HANDLEBAR

Changing the basic position of the clutch lever

Adjusting the clutch lever position for comfort.

Checking the oil level of the hydraulic clutch

How to check the hydraulic clutch fluid level.

Adjusting the handlebar tilt

How to adjust the handlebar tilt for ergonomics.

MAINTENANCE WORK ON CHASSIS AND ENGINE - HANDLEBAR AND STEERING

How to change the handlebar position (Super Duke R)

Alternative handlebar mounting positions for Super Duke R.

Adjusting the steering damper (Super Duke R)

How to adjust the steering damper for stability.

MAINTENANCE WORK ON CHASSIS AND ENGINE - ENGINE OIL

Engine oil specifications

Recommended engine oil types and viscosity.

MAINTENANCE WORK ON CHASSIS AND ENGINE - ENGINE OIL LEVEL

Checking the engine oil level

Procedure for checking the engine oil level when warm.

MAINTENANCE WORK ON CHASSIS AND ENGINE - REFILLING ENGINE OIL

Refilling engine oil procedure

Steps to refill the engine oil after draining.

MAINTENANCE WORK ON CHASSIS AND ENGINE - OIL CHANGE

Changing the engine oil and oil filter

Detailed guide for engine oil and filter change.

TROUBLESHOOTING

Engine start issues

Causes and remedies for engine not starting or cranking problems.

Engine performance issues

Troubleshooting for engine power, overheating, and stalling.

Warning lamp and electrical issues

Troubleshooting FI lamp, lights, horn, and instrument display failures.

CLEANING

Regular cleaning and paint care

Importance of cleaning and paint care for motorcycle value.

CONSERVATION FOR WINTER OPERATION

Winter protection against road salt

Steps to protect the motorcycle during winter use.

STORAGE

Procedure for immobilizing motorcycle

Steps for preparing the motorcycle for long-term storage.

STARTING UP AFTER IMMOBILIZATION

Procedure for restarting after storage

Steps to prepare the motorcycle after being stored.

TECHNICAL SPECIFICATIONS – CHASSIS

Chassis general specifications

General chassis specifications including frame, suspension, brakes.

TECHNICAL SPECIFICATIONS – CHASSIS TORQUES

TIGHTENING TORQUES – CHASSIS 2008

Specific torque values for chassis components.

TECHNICAL SPECIFICATIONS – ENGINE

Engine general specifications

Engine design, displacement, bore, stroke, fuel, and valve specifications.

TECHNICAL SPECIFICATIONS – ENGINE OIL

Engine oil recommendations

Engine oil specifications, viscosity, and recommendations.

CONSUMER INFORMATION FOR USA ONLY

REPORTING SAFETY DEFECTS

How to report vehicle safety defects to NHTSA and KTM.

NOISE EMISSION WARRANTY

Warranty information for the exhaust system's noise standards.

TAMPERING WARNING

Prohibition and definition of tampering with noise control systems.

CONSUMER INFORMATION FOR USA ONLY - STICKER POSITIONS

Sticker positions diagram

Location diagram for various vehicle stickers.

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