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Kubota U20-3 User Manual

Kubota U20-3
508 pages
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WORKSHOP MANUAL
KUBOTA EXCAVATOR
U20-3
Code No.97899-60740
U25-3

Table of Contents

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Kubota U20-3 Specifications

General IconGeneral
Tail Swing TypeConventional
Engine Gross Power24.5 kW
Max Reach at Ground Level4, 490 mm
Max Dumping Height2, 480 mm
Travel Speed2.5 km/h

Summary

I. General

A. Body and engine identification marks

Locates and identifies machine and engine serial numbers for service reference.

B. Safety precautions for servicing, disassembly and reassembly

Details essential safety measures for maintenance and repair operations, covering work clothes, tools, and team coordination.

C. IMPORTANT SAFETY PROCESS AND CRITICAL FUNCTIONAL PROCESS

Outlines crucial safety steps and critical functional processes like adhesive use and electrical connections.

D. IMPORTANT INSPECTION ITEMS AFTER REASSEMBLING

Lists key items to inspect after reassembly, such as noise, vibrations, decals, and fluid levels.

E. SERVICING FUNDAMENTALS

Covers basic principles for servicing, including tightening torques, adhesive application, and hydraulic system precautions.

Machine Quality Specifications

Provides detailed specifications for machine size, weight, performance, and attachments.

F. Maintenance intervals

Outlines recommended service intervals for various maintenance tasks based on operating hours and time.

II. Machine body (Mechanism section)

A. Specifications

Details technical specifications for the U20-3 and U25-3 excavators, including dimensions and engine data.

B. Components interchangeability

Information on component compatibility and dimensions, specifically for the bucket.

C. Machine structure

Explains the internal structure and linkage of machine components like control levers and engine mounts.

II. Machine body (Service section)

A. Specifications

Details machine specifications including weight for different configurations.

b. Machine specifications

Comprehensive table of machine specs: engine, dimensions, performance, attachments.

c. Lever stroke and operating force

Details stroke and operating force for control levers and pedals.

d. Dimensions of parts

Provides detailed dimensions for front pins and buckets.

e. Crawler replacement and tension adjustment

Provides critical safety instructions and procedures for crawler replacement and tension adjustment.

f. Variable track (U20-3)

Details dimensional specs and service data for the U20-3 variable track system.

B. Front attachment

Identifies and labels parts of the front attachment assembly.

C. Upper structure

Explains assembly and adjustment for control levers and pedals.

D.Cab canopy installation

Instructions for installing cabin or canopy, including mounting procedures and torques.

E. Under carriage

Guides on swivel bearing, grease tubes, track tension device, and rollers.

III. Engine (Mechanism section)

A. Feature

Introduces the 05-M series engine, highlighting technologies and benefits.

B. Engine body

Describes the construction of cylinder block, head, crankshaft, pistons, rods, camshafts, and flywheel.

C. Lubricating system

Provides an overview of the lubricating system, including oil pump and filter.

D. Cooling system

Explains the cooling system components like radiator, water pump, and thermostat.

E. Intake / exhaust system

Details the air cleaner and muffler systems for intake and exhaust.

F. Fuel system

Covers the fuel system, including injection pump, nozzle, filter, and governor.

G.Electrical system

Describes the charging system, including alternator and IC regulator.

H. Turbo charger system

Explains the turbocharger's mechanism, advantages, and checking procedures.

III. Engine (Service section)

A. Engine mount on the machine

Guides on mounting the engine, including bracket assembly and tightening torques.

B. General

Covers engine identification, general precautions, tightening torques, and troubleshooting.

C. Engine body

Procedures for checking, adjusting, disassembling, and assembling engine body parts.

D. Lubricating system

Details checking and servicing procedures for the engine's lubricating system.

E. Cooling system

Covers checking and disassembly/assembly procedures for the cooling system components.

F. Fuel system

Provides procedures for checking, adjusting, and disassembling fuel system components.

G.Electrical system

Covers checking, disassembly, assembly, and servicing of electrical system components.

H. Turbo charger system

Explains checking and disassembly/assembly procedures for the turbocharger system.

IV. Hydraulic system (Mechanism section)

A. Features of hydraulic system

Outlines key features and improvements in the hydraulic system design.

B. Hydraulic system specifications

Provides detailed specs for hydraulic components like pumps, valves, and motors.

C. Main pump

Details the main pump's structure, specifications, performance curves, and operating principles.

D. Control valve

Covers control valve specifications, general view, sectional views, and circuit functions.

E. Pilot valve

Explains the pilot valve's structure, control diagram, and functions.

F. Swing motor

Details the swing motor's structure, specifications, operating principle, and brake function.

G.Rotary joint (Swivel joint)

Shows component parts and layout for fixed and retractable undercarriage swivel joints.

H. Travel motor U20-3 (Fujikoshi)

Outlines structure and specifications for the U20-3 travel motor.

U25-3 (Kayaba)

Details structure, specifications, and operating principles for the U25-3 travel motor.

I. Hydraulic circuit diagram

Provides hydraulic circuit diagrams for fixed and retractable undercarriages.

IV. Hydraulic system (Service section)

A. Troubleshooting

A guide to diagnose and resolve common engine and hydraulic system issues.

B. Specifications

Lists detailed specifications for hydraulic components like pumps, relief valves, and cylinders.

C. Testing

Covers testing procedures for pump flow, pressure, drain, operating speed, and component performance.

D. Disassembling and Assembling

Step-by-step instructions for disassembling and reassembling hydraulic system components like pumps and valves.

V. Electrical system (Mechanism section)

A. Components & harness layout

Illustrates the layout of electrical components and harness routing on the machine.

B. Function of main circuit

Explains the function of the main electrical circuits, including battery, safety relay, and auto glow.

c. Auto glow circuit

Details the auto glow circuit's function, timer values, and operating pattern.

d. Fuel control circuit

Describes the fuel control circuit, including components like the fuel sensor and residual sensor.

e. Engine oil pressure sensor circuit

Explains the engine oil pressure sensor circuit, including its normal and trouble conditions.

f. Horn circuit

Details the structure and function of the horn circuit, including current flow and diode purpose.

g. Cab & Working lamp circuit

Illustrates the electrical diagrams for the cab, working lights, heater, and other auxiliary systems.

h. Meter panel

Explains the meter panel circuit diagram, connectors, and operation of indicator lamps.

i. Heater circuit

Describes the heater circuit's current flow, electromagnetic braking, and purpose of the relay.

j. Travel hi-speed control circuit

Troubleshooting guide for travel hi-speed malfunction, covering electrical and hydraulic system checks.

V. Electrical system (Service section)

A Wire harness installation

Provides precautions for clamping electric wires and details on harness-fixed clamps.

B Troubleshooting

Troubleshooting guide for engine, meter panel, and other electrical system issues.

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