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KYMCO BET & WIN 50 User Manual

KYMCO BET & WIN 50
204 pages
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BET & WIN 50
PREFACE
This Service Manual describes the
technical features and servicing
procedures for the KYMCO B&W 50.
Section 1 contains the precautions for
all operations stated in this manual.
Read them carefully before any
operation is started.
Section 2 is the removal/installation
procedures for the frame covers which
are subject to higher removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules and
service information for each part, starting
from periodic maintenance.
Sections 5 through 12 give instructions
for disassembly, assembly and adjustment
of engine parts. Section 13 is the
removal/ installation of chassis. Section
15 states the testing and measuring
methods of electrical equipment.
Most sections start with an assembly or
system illustration and troubleshooting
for the section. The subsequent pages
give detailed procedures for the section.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION
TABLE OF CONTENTS
GENERAL INFORMATION
1
EXHAUST MUFFLER/FRAME COVERS
2
INSPECTION/ADJUSTMENT
3
LUBRICATION SYSTEM
4
ENGINE REMOVAL/INSTALLATION
5
CYLINDER HEAD/CYLINDER/PISTON
6
KICK STARTER/DRIVE PULLEY/
CLUTCH/DRIVEN PULLEY
7
FINAL REDUCTION
8
A.C. GENERATOR
9
CRANKCASE/CRANKSHAFT
10
COOLING SYSTEM
11
CARBURETOR
12
STEERING HANDLEBAR/FRONT
WHEEL/FRONT BRAKE/FRONT
SHOCK ABSORBER/FRONT FORK
13
REAR BRAKE/REAR BRAKE
DRUN/REAR SHOCK ABSORBER`
14
ELECTRICAL EQUIPMENT
15
INSTRUMENT/SWITCHES/LIGHTS
16
EVAPORATIVE/EXHAUST EMISSION
CONTROL SYSTEM
17
CHASSIS
ELECTRICAL
EQUIPMENT
ENGINE
The information and contents included in
this manual may be different from the
motorcycle in case specifications are
changed.
°Ø
E/M
www.PlanDeGraissage.org

Table of Contents

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KYMCO BET & WIN 50 Specifications

General IconGeneral
Fuel SystemCarburetor
IgnitionCDI
Starting SystemElectric & Kick
Front SuspensionTelescopic Fork
Brakes FrontDisc
Brakes RearDrum
Tire Size Front120/70-12
Tire Size Rear130/70-12
Cooling SystemAir Cooled
TransmissionAutomatic

Summary

Preface and Manual Overview

Manual Scope and Section Descriptions

Outlines the manual's scope, describing sections on precautions, frame covers, inspection, engine, chassis, and electrical systems.

General Information and Specifications

Engine Serial Number Identification

Locates and identifies the vehicle and engine serial numbers.

Technical Specifications Overview

Provides detailed technical specifications for the motorcycle.

Critical Service Precautions

Essential safety rules and precautions for performing service operations.

Torque Values and Special Tools

Lists torque specifications and specialized tools required for maintenance.

Lubrication Points and Wiring Diagram

Identifies lubrication points and presents the electrical system wiring diagram.

Troubleshooting Common Issues

Diagnostic flowcharts for common engine starting and running problems.

Exhaust Muffler and Frame Covers Servicing

Exhaust System Service and Troubleshooting

Covers service information, torque values, and troubleshooting for noisy mufflers.

Frame Covers Removal Guide

Step-by-step instructions for removing various frame covers and body panels.

Exhaust Muffler Removal Procedure

Instructions for safely removing the exhaust muffler and its related parts.

Inspection and Adjustment Procedures

General Specifications and Safety

Safety warnings, engine/chassis specifications, and torque values for inspection.

Scheduled Maintenance and Inspection Items

Detailed schedule for periodic inspections and maintenance of vehicle components.

Fuel System and Throttle Checks

Procedures for inspecting fuel lines, filters, and adjusting throttle operation.

Air Cleaner, Spark Plug, and Ignition Timing

Guidance on servicing the air cleaner, spark plug, and checking ignition timing.

Cylinder Compression and Gear Oil

Methods for testing cylinder compression and checking final reduction gear oil.

Drive Belt and Headlight Aim

Inspection of the drive belt and adjustment of the headlight aim.

Cooling System and Brake System Checks

Procedures for coolant level checks and brake system inspections.

Chassis Fasteners, Wheels, Tires, Steering, Suspension

Checks on chassis nuts/bolts, wheels/tires, steering, and suspension components.

Lubrication System Inspection Details

Inspection of oil filter, oil pump condition, and associated lubrication points.

Lubrication System Servicing

Oil Pump Removal and Inspection

Steps for removing the oil pump and inspecting its components for wear or damage.

Oil Pump Installation and Bleeding Procedures

Instructions for installing the oil pump and bleeding air from the system.

Oil Tank Removal and Maintenance

Procedures for removing and servicing the engine oil tank.

Engine Removal and Installation Procedures

Engine Servicing Information and Torque Values

Parts requiring engine removal and associated torque specifications.

Detailed Engine Removal Steps

Step-by-step guide for disconnecting and removing the engine from the motorcycle.

Engine Installation and Post-Service Checks

Instructions for reinstalling the engine and performing necessary adjustments.

Cylinder Head, Cylinder, and Piston Servicing

Cylinder Component Service Information

General instructions, specifications, torque, and troubleshooting for cylinder parts.

Cylinder Head Removal and Inspection

Procedure for removing the cylinder head and inspecting it for warpage.

Cylinder and Piston Removal and Inspection

Steps for removing, inspecting, and installing the cylinder and piston components.

Kick Starter, Drive Pulley, Clutch, and Driven Pulley Servicing

Pulley System Service Data

Specifications, torque values, special tools, and troubleshooting for pulley systems.

Kick Starter Mechanism Servicing

Procedures for removing and inspecting the kick starter spindle and related parts.

Drive Belt and Drive Pulley Maintenance

Inspection and replacement of the drive belt and servicing of the drive pulley.

Clutch and Driven Pulley Servicing

Instructions for removing, disassembling, inspecting, and assembling clutch/driven pulley.

Final Reduction Gear Servicing

Final Reduction Service Information and Troubleshooting

Specified oil, tools, and troubleshooting for the final reduction gear unit.

Final Reduction Disassembly and Inspection

Steps for disassembling final reduction gears and inspecting for wear or damage.

Bearing Replacement and Assembly

Procedures for replacing bearings in the final reduction assembly.

A.C. Generator Servicing

A.C. Generator Service Information

General instructions, torque value, and special tools for A.C. generator maintenance.

A.C. Generator Removal and Installation

Detailed steps for removing and reinstalling the A.C. generator.

Crankcase and Crankshaft Servicing

Crankcase/Crankshaft Service Data

Service information, specifications, tools, and troubleshooting for crankcase/crankshaft.

Crankcase Separation and Crankshaft Removal

Steps for separating crankcase halves and removing the crankshaft.

Crankshaft Inspection and Installation

Procedures for inspecting crankshaft runout, clearances, and bearings for installation.

Crankcase Assembly Procedure

Steps for assembling the crankcase halves, including dowel pins and oil seals.

Cooling System Maintenance and Inspection

Cooling System Service Information and Troubleshooting

General instructions, torque values, and troubleshooting for the cooling system.

Coolant Specifications and Mixing

Details coolant capacity, thermostat operation, and coolant mixing ratios.

Radiator Inspection and Removal

Procedures for inspecting the radiator for leaks and removing it.

Water Pump and Thermosensor Servicing

Inspection and replacement of water pump seals and the thermosensor.

Thermostat Inspection and Installation

Procedure for inspecting thermostat operation and reinstalling it.

Carburetor, Fuel Pump, and Fuel Tank Servicing

Fuel System Service Information and Troubleshooting

Specifications, troubleshooting, and special tools for fuel and carburetor systems.

Throttle Valve Disassembly and Installation

Steps for disassembling and installing the throttle valve assembly.

Carburetor Removal and Adjustment

Procedures for removing the carburetor and adjusting the air screw.

Auto Bystarter and Float Chamber Servicing

Inspection and servicing of the auto bystarter and float chamber.

Fuel Pump and Fuel Strainer Maintenance

Procedures for removing, inspecting, and installing the fuel pump and fuel strainer.

Front End Components Servicing

Front End Specifications and Troubleshooting

Specifications, torque values, and troubleshooting for front end components.

Steering Handlebar Removal and Installation

Steps for removing and reinstalling the handlebars and associated controls.

Front Wheel Servicing Procedures

Procedures for removing and installing the front wheel, including bearings.

Front Brake Master Cylinder and Caliper Servicing

Disassembly, inspection, and assembly of the front brake master cylinder and caliper.

Front Shock Absorber and Fork Servicing

Instructions for servicing front shock absorbers and front fork components.

Rear End Components Servicing

Rear System Service Information and Troubleshooting

Specifications, torque values, and troubleshooting for rear end components.

Rear Wheel and Brake Drum Servicing

Procedures for rear wheel removal/installation and rear brake drum inspection.

Rear Shock Absorber Servicing

Instructions for removing, disassembling, and assembling rear shock absorbers.

Electrical Equipment Servicing

Electrical System Service Information

General instructions, specifications, and troubleshooting for electrical systems.

Charging System and Battery Maintenance

Diagnosing charging system issues and battery inspection/charging procedures.

Ignition and Starting System Checks

Continuity tests and inspection for ignition coil, CDI unit, and starter system.

Instrument, Switches, and Lights Servicing

Instrument/Switches/Lights Service Info

General instructions and troubleshooting for instruments, switches, and lights.

Fuel Unit and Oil Meter Inspection

Procedures for inspecting the fuel unit and checking the oil meter operation.

Switch Continuity and Bulb Replacement

Checking switch continuity and instructions for bulb replacement.

Instrument and Headlight Servicing

Procedures for removing instruments and replacing headlight bulbs.

Emission Control System Servicing

Exhaust Emission Control System Overview

Description of the catalytic converter system and its function.

Exhaust Muffler Servicing Procedures

Instructions for removing, inspecting, and installing the exhaust muffler.

Exhaust Emission Related System Inspection

Checks and adjustments for air cleaner, carburetor, and ignition system for emissions.

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