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KYMCO Mongoose 70

KYMCO Mongoose 70
258 pages
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By KWANG YANG Motor Co., Ltd.
First Edition, Dec 2006
All rights reserved. Any reproduction or
unauthorized use without the written permission of
KWANG YANG Motor Co., Ltd.
is expressly prohibited.
T100LA0975

Table of Contents

Questions and Answers:

KYMCO Mongoose 70 Specifications

General IconGeneral
BrandKYMCO
ModelMongoose 70
CategoryOffroad Vehicle
LanguageEnglish

Summary

General Information

Service Precautions

Essential safety guidelines and precautions for servicing the vehicle.

Torque Values

Recommended torque specifications for important engine and frame fasteners.

Wiring Diagrams

Schematic diagrams of the electrical system for different vehicle models.

Troubleshooting

Diagnostic guide for common engine starting and performance issues.

Inspection and Adjustment

Maintenance Schedule

Recommended preventive maintenance schedule for the vehicle.

Engine Oil and Oil Filter

Procedures for checking oil level, replacement, and oil filter cleaning.

Transmission Oil

Guidance on checking transmission oil level and replacement.

Lubrication System

Engine Oil and Oil Filter (4-Stroke Models)

Procedures for engine oil and filter maintenance on 4-stroke engines.

Oil Pump (90 cc)

Removal, disassembly, inspection, assembly, and installation of the 90cc oil pump.

Fuel System

Carburetor

Procedures for removing, installing, cleaning, and inspecting the carburetor.

Engine Removal

Engine Removal (90 cc70 cc50 cc-4 T)

Step-by-step guide for removing the engine from 4-stroke models.

Engine Removal (50 cc-2 T)

Detailed procedure for removing the engine from 50cc 2-stroke models.

Cylinder Head and Valves (4-Stroke Models)

Cylinder Head

Instructions for removing and inspecting the cylinder head components.

Cylinder and Piston

CylinderPiston (4-Stroke Models)

Procedures for removing and inspecting the cylinder and piston assembly.

CylinderPiston (50 cc-2 T)

Procedures for removing and inspecting the cylinder and piston on 50cc 2-stroke models.

Drive and Driven Pulleys

Drive Pulley

Steps for removing, disassembling, inspecting, and installing the drive pulley.

Clutch and Driven Pulley

Procedures for removing, inspecting, and disassembling the clutch/driven pulley.

Final Reduction and Transmission System

Crankcase and Crankshaft

CrankcaseCrankshaft (4-Stroke Models)

Procedures for removing and inspecting the crankcase and crankshaft assembly.

CrankcaseCrankshaft (50 cc-2 T)

Steps for removing and inspecting the crankcase and crankshaft on 50cc 2-stroke models.

Front Wheel, Front Brake, Front Suspension, and Steering System

Rear Wheel, Swing Arm, and Hydraulic Brake

Hydraulic Brake

Instructions for brake fluid change, bleeding, and caliper service.

Battery, Charging System, and A.C. Generator

Charging System

Tests for short circuits and charging voltage within the charging system.

Ignition System

Troubleshooting

Diagnostic guide for common ignition system failures.

Starting System

Starter Motor

Procedures for removing, disassembling, inspecting, and installing the starter motor.

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