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KYMCO Mongoose 50-4T - User Manual

KYMCO Mongoose 50-4T
258 pages
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By KWANG YANG Motor Co., Ltd.
First Edition, Dec 2006
All rights reserved. Any reproduction or
unauthorized use without the written permission of
KWANG YANG Motor Co., Ltd.
is expressly prohibited.
T100LA0975

Table of Contents

Questions and Answers

KYMCO Mongoose 50-4T Specifications

General IconGeneral
BrandKYMCO
ModelMongoose 50-4T
CategoryOffroad Vehicle
LanguageEnglish

Summary

1. GENERAL INFORMATION

Vehicle Specifications

Provides detailed technical specifications for various KYMCO models.

Service Precautions

Outlines essential safety guidelines and best practices for servicing the vehicle.

Torque Values

Lists essential torque specifications for engine and frame fasteners.

Wiring Diagrams

Provides electrical wiring schematics for different vehicle models.

Troubleshooting Guides

Offers diagnostic flowcharts for common engine and system issues.

3. INSPECTION;ADJUSTMENT

Spark Plug and Cylinder Compression Test

Guides for spark plug inspection and cylinder compression testing.

Valve Clearance and Idle Speed Adjustment

Steps for checking valve clearance and adjusting carburetor idle speed.

Engine Oil and Transmission Oil Service

Procedures for checking, replacing engine and transmission oil.

Brake System Inspection and Adjustment

Covers drive belt, brake shoes, pads, fluid, and lever play.

4. LUBRICATION SYSTEM

Oil Pump (90 cc) Removal and Disassembly

Steps for removing and disassembling the 90cc oil pump.

5. FUEL SYSTEM

Carburetor Removal and Disassembly

Steps for removing and disassembling the carburetor.

6. ENGINE REMOVAL

Engine Removal (90 cc;70 cc;50 cc-4 T)

Step-by-step guide for removing the engine from 4-stroke models.

Engine Removal (50 cc-2 T)

Procedures for removing the engine from 2-stroke models.

7. CYLINDER HEAD;VALVES (90 cc;70 cc;50 cc-4 T)

Troubleshooting Cylinder Head;Valves

Common issues and solutions related to the cylinder head and valves.

Cylinder Head Disassembly and Inspection

Procedures for disassembling and inspecting cylinder head components.

8. CYLINDER;PISTON

Cylinder;Piston Removal (4-Stroke)

Step-by-step guide for removing cylinder and piston from 4-stroke models.

Cylinder;Piston Inspection (4-Stroke)

Procedures for inspecting cylinder, piston, and rings.

Cylinder;Piston Inspection (2-Stroke)

Procedures for inspecting 2-stroke cylinder and piston.

9. DRIVE AND DRIVEN PULLEYS

Drive Pulley Removal and Disassembly

Steps for removing and disassembling the drive pulley.

Clutch;Driven Pulley Removal and Inspection

How to remove and inspect the clutch and driven pulley.

11. CRANKCASE;CRANKSHAFT

Crankcase;Crankshaft Removal (4-Stroke)

Steps for removing crankcase and crankshaft on 4-stroke models.

Crankshaft Inspection

How to inspect crankshaft for wear and runout.

12. FRONT WHEEL;FRONT BRAKE;FRONT SUSPENSION;STEERING SYSTEM

13. REAR WHEEL;SWING ARM;HYDRAULIC BRAKE

14. BATTERY;CHARGING SYSTEM;A.C. GENERATOR

15. IGNITION SYSTEM

16. STARTING SYSTEM

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