KYMCO SUPER8 50 User Manual

S
UPER8 50
PREFACE
This Service Manual describes the
technical features and servicing
procedures for the KYMCO SUPER8 50
Section 1 contains the precautions for all
operations stated in this manual. Read
them carefully before starting any
operation.
Section 2 is the removal/installation
procedures for the frame covers which
are subject to higher removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules and
service information for each part, starting
from periodic maintenance.
Sections 6 through 17 give instructions
for disassembly, assembly and inspection
of engine, chassis frame and electrical
equipment.
Most sections start with an assembly or
system illustration and troubleshooting
for the section. The subsequent pages
give detailed procedures for the section.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION
TABLE OF CONTENTS
GENERAL INFORMATION 1
FRAME COVERS/EXHAUST MUFFLER 2
INSPECTION/ADJUSTMENT 3
LUBRICATION SYSTEM 4
FUEL SYSTEM 5
ENGINE REMOVAL/INSTALLATION 6
CYLINDER HEAD/VALVES 7
CYLINDER/PISTON 8
ENGINE
DRIVE AND DRIVEN PULLEYS/KIC
K
STARTER
9
FINAL REDUCTION 10
CRANKCASE/CRANKSHAFT 11
FRONT WHEEL/FRONT BRAKE/
FRONT SUSPENSION
12
CHASSIS
REAR WHEEL /REAR BRAKE /REAR
SUSPENSION
13
BATTERY/CHARGING SYSTEM/A.C.
GENERATOR
14
IGNITION SYSTEM 15
STARTING SYSTEM 16
LIGHTS/INSTRUMENTS/SWITCHES 17
ELECTRICAL EQUIPMEN
T
EXHAUST EMISSION CONTROL
SYSTEM
Our company reserves the right to make
any alteration in the design. The
information and contents included in
this manual may be different from the
motorcycle in case specifications are
changed.
18

KYMCO SUPER8 50 Specifications

General

Displacement	49.5 cc
Fuel System	Carburetor
Front Suspension	Telescopic Fork
Rear Suspension	Single Shock
Front Brake	Disc
Rear Brake	Drum
Ignition	CDI
Cooling System	Air
Transmission	Automatic CVT
Starting System	Electric and kick start
Front Tire	120/70-12
Rear Tire	130/70-14

Summary

General Information

Specifications

Service Precautions

Important safety and handling guidelines for servicing the motorcycle.

Wiring Diagram

Comprehensive schematic illustrating the motorcycle's electrical system.

Troubleshooting

Diagnostic guides for common engine starting and performance issues.

Inspection/Adjustment

Maintenance Schedule

Periodic maintenance intervals and tasks based on mileage.

Valve Clearance

Ignition Timing

Lubrication System

Engine Oil/Oil Filter

Procedure for checking engine oil level and performing an oil change.

Oil Pump

Fuel System

Carburetor Removal

Pilot Screw Adjustment

Engine Removal/Installation

Engine Removal Steps

Detailed steps for disconnecting components prior to engine removal.

Engine Installation

Steps for reinstalling the engine, including mounting bolt tightening.

Cylinder Head/Valves

Camshaft Removal

Cylinder Head Disassembly

Cylinder/Piston

Piston Removal

Piston Inspection

Cylinder Installation

Procedure for installing the cylinder assembly onto the crankcase.

Drive and Driven Pulleys/Kick Starter

Troubleshooting

Diagnosing issues related to starting, lack of power, and creeping.