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Leadshine Easy Servo Series - User Manual

Leadshine Easy Servo Series
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Hardware Installation Manual
Easy Servo Drives
HMN_ES_R20130312
http://www.Leadshine.com
ES-D508
ES-D808/1008 ES-D2306
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Summary

Introduction to Easy Servo

Getting Start

Overview of initial setup requirements for Easy Servo system, including drives, motors, and power supply.

Wiring Diagrams

Wiring Diagram for ES-D508 and ES-M323 XX

Illustrates the connection for the ES-D508 drive with the ES-M323XX motor, including power, RS232, and encoder.

Wiring Diagram for ES-D808;1008 and ES-M2 XXXX

Shows wiring connections for ES-D808/1008 drives with ES-M2XXXX motors, covering power, RS232, and encoder.

Connecting Power Supply

ES-D508, ES-D808 DC Power Connection

Explains DC power connection for ES-D508/ES-D808 drives, emphasizing polarity and voltage limits.

ES-D1008 DC and AC Power Connection

Details DC and AC power input connections for the ES-D1008 drive, noting no polarity requirement.

ES-D2306 AC Power Connection

Details the AC power connection for the ES-D2306 drive, including main and control power inputs.

Connecting Motor

ES-D508 and ES-M323 XX Motor Connection

Details connecting the ES-M323XX motor wires (U, V, W) to the ES-D508 drive terminals.

ES-D808 and ES-M223 XX Motor Connection

Explains connecting the ES-M223XX motor wires (A+, A-, B+, B-) to the ES-D808 drive terminals.

Connecting Encoder

ES-D508 and ES-M323 XX Encoder Connection

Details connecting the HDD15 encoder output of ES-M323XX to the ES-D508 feedback connector.

ES-D808;1008 and ES-M223 XX;ES-M234 XX Encoder Connection

Explains connecting encoder signals from ES-M223XX/ES-M234XX using an extension cable to ES-D808/1008.

Connecting Control Signal

Pulse, Direction, Enable Input Configuration

Details differential, PNP, and NPN connections for pulse, direction, and enable signals to the Easy Servo drive.

Controller Signal Connections

Illustrates connecting ES-DXXX drive to NPN, PNP, and differential type controllers for control signals.

Alarm, In-position Output

Alarm and In-position Output Signals

Explains the isolated outputs for alarm and in-position signals, including current limiting resistors.

Connecting PC

PC Connection and ProTuner Software

Details connecting the drive to a PC via RS232 for configuration using ProTuner software.

Configuration

Configuration via DIP Switch or ProTuner

Explains configuring Easy Servo drives using DIP switches or the ProTuner software for optimal performance.

Significant Drive Settings

Highlights key Easy Servo drive parameters like Micro Step Resolution, Holding Current, and Current Loops.

Configuring ES drive by DIP Switches

ES-D508 DIP Switch Configuration

Details the 2-bit DIP switch on ES-D508 used for reversing motor direction, SW2 has no function.

ES-D808;D1008 DIP Switch Configuration

Explains the 6-bit DIP switches on ES-D808/D1008 for microstep resolution and direction polarity.

Configuring ES drive in PC Software

Drive Parameters Adjustment with ProTuner

Guides on using ProTuner software to adjust drive parameters like Kp, Ki, and Micro Step Resolution.

Calculating Rotation Speed and Angle

Rotation Speed and Angle Formulas

Provides formulas to calculate motor rotation speed (RPM) and angle based on pulse frequency and counts.

Rotating the Easy Servo Motor by Motion Controller

Motor Rotation via Motion Controller

Instructions for rotating the motor using a motion controller or pulse generator, with safety recommendations.

Rotating the ES Motor in PC Software

PC Software Motor Test

Details using the ES drive's PC software emulation for motor testing and velocity profile setup.

Power Supply Selection

Choosing Suitable Supply Voltage and Current

Guidance on selecting supply voltage and current for optimal motor performance, considering speed, noise, and heating.

Regulated vs. Unregulated Power Supplies

Discusses using regulated and unregulated power supplies, with considerations for current rating and motor load.

Multiple Drives Power Supply

Recommendations for powering multiple drives from a single supply, emphasizing separate connections to avoid interference.

Selecting Supply Voltage Considerations

Advice on choosing supply voltage within a safe range to balance performance, vibration, and protection.

Recommended Supply Voltage

Leadshine Recommended Motor-Drive-Voltage Combinations

Table of recommended Leadshine power supplies for various motor and drive voltage combinations.

Wiring Notes

Anti-interference and Cable Guidelines

Notes on using twisted pair shield cables, separating signal wires, and safe power connection practices.

Control Signal Setup Timing

Control Signal Timing Requirements

Specifies setup and delay times for Pulse, Direction, and Enable signals for reliable operation.

Current Control Detail

Dynamic Current Adjustment

Explains how the drive dynamically adjusts current based on encoder feedback and tracking error for optimal torque.

Fine Tuning

Optimizing Drive Parameters

Discusses default optimized parameters and the use of ProTuner software for fine-tuning current and position loops.

Protection Functions

Built-in Drive Protection Features

Details protection functions indicated by red LED blinks: Over-current, Over-voltage, and Position Following Error.

Position Following Error Protection

Position Error Detection

Explains position following error protection, activated when position error exceeds software-configurable limits.

Frequently Asked Questions

Troubleshooting Common Issues

Provides a table of common symptoms, possible problems, and causes for Easy Servo drive operation issues.

Warranty

Product Warranty Terms and Conditions

Outlines the 12-month warranty period, exclusions, and conditions for repair or replacement of defective products.

Obtaining Warranty Service

Details the process for obtaining warranty service, including RMA requirement and shipping procedures.

Warranty Limitations and Disclaimers

Clarifies warranty limitations, disclaiming implied warranties and limiting coverage to the written warranty period.

Contact Us

Leadshine Contact Information

Provides contact details for China Headquarters and Leadshine U.S.A, including sales and technical support.

Summary

Introduction to Easy Servo

Getting Start

Overview of initial setup requirements for Easy Servo system, including drives, motors, and power supply.

Wiring Diagrams

Wiring Diagram for ES-D508 and ES-M323 XX

Illustrates the connection for the ES-D508 drive with the ES-M323XX motor, including power, RS232, and encoder.

Wiring Diagram for ES-D808;1008 and ES-M2 XXXX

Shows wiring connections for ES-D808/1008 drives with ES-M2XXXX motors, covering power, RS232, and encoder.

Connecting Power Supply

ES-D508, ES-D808 DC Power Connection

Explains DC power connection for ES-D508/ES-D808 drives, emphasizing polarity and voltage limits.

ES-D1008 DC and AC Power Connection

Details DC and AC power input connections for the ES-D1008 drive, noting no polarity requirement.

ES-D2306 AC Power Connection

Details the AC power connection for the ES-D2306 drive, including main and control power inputs.

Connecting Motor

ES-D508 and ES-M323 XX Motor Connection

Details connecting the ES-M323XX motor wires (U, V, W) to the ES-D508 drive terminals.

ES-D808 and ES-M223 XX Motor Connection

Explains connecting the ES-M223XX motor wires (A+, A-, B+, B-) to the ES-D808 drive terminals.

Connecting Encoder

ES-D508 and ES-M323 XX Encoder Connection

Details connecting the HDD15 encoder output of ES-M323XX to the ES-D508 feedback connector.

ES-D808;1008 and ES-M223 XX;ES-M234 XX Encoder Connection

Explains connecting encoder signals from ES-M223XX/ES-M234XX using an extension cable to ES-D808/1008.

Connecting Control Signal

Pulse, Direction, Enable Input Configuration

Details differential, PNP, and NPN connections for pulse, direction, and enable signals to the Easy Servo drive.

Controller Signal Connections

Illustrates connecting ES-DXXX drive to NPN, PNP, and differential type controllers for control signals.

Alarm, In-position Output

Alarm and In-position Output Signals

Explains the isolated outputs for alarm and in-position signals, including current limiting resistors.

Connecting PC

PC Connection and ProTuner Software

Details connecting the drive to a PC via RS232 for configuration using ProTuner software.

Configuration

Configuration via DIP Switch or ProTuner

Explains configuring Easy Servo drives using DIP switches or the ProTuner software for optimal performance.

Significant Drive Settings

Highlights key Easy Servo drive parameters like Micro Step Resolution, Holding Current, and Current Loops.

Configuring ES drive by DIP Switches

ES-D508 DIP Switch Configuration

Details the 2-bit DIP switch on ES-D508 used for reversing motor direction, SW2 has no function.

ES-D808;D1008 DIP Switch Configuration

Explains the 6-bit DIP switches on ES-D808/D1008 for microstep resolution and direction polarity.

Configuring ES drive in PC Software

Drive Parameters Adjustment with ProTuner

Guides on using ProTuner software to adjust drive parameters like Kp, Ki, and Micro Step Resolution.

Calculating Rotation Speed and Angle

Rotation Speed and Angle Formulas

Provides formulas to calculate motor rotation speed (RPM) and angle based on pulse frequency and counts.

Rotating the Easy Servo Motor by Motion Controller

Motor Rotation via Motion Controller

Instructions for rotating the motor using a motion controller or pulse generator, with safety recommendations.

Rotating the ES Motor in PC Software

PC Software Motor Test

Details using the ES drive's PC software emulation for motor testing and velocity profile setup.

Power Supply Selection

Choosing Suitable Supply Voltage and Current

Guidance on selecting supply voltage and current for optimal motor performance, considering speed, noise, and heating.

Regulated vs. Unregulated Power Supplies

Discusses using regulated and unregulated power supplies, with considerations for current rating and motor load.

Multiple Drives Power Supply

Recommendations for powering multiple drives from a single supply, emphasizing separate connections to avoid interference.

Selecting Supply Voltage Considerations

Advice on choosing supply voltage within a safe range to balance performance, vibration, and protection.

Recommended Supply Voltage

Leadshine Recommended Motor-Drive-Voltage Combinations

Table of recommended Leadshine power supplies for various motor and drive voltage combinations.

Wiring Notes

Anti-interference and Cable Guidelines

Notes on using twisted pair shield cables, separating signal wires, and safe power connection practices.

Control Signal Setup Timing

Control Signal Timing Requirements

Specifies setup and delay times for Pulse, Direction, and Enable signals for reliable operation.

Current Control Detail

Dynamic Current Adjustment

Explains how the drive dynamically adjusts current based on encoder feedback and tracking error for optimal torque.

Fine Tuning

Optimizing Drive Parameters

Discusses default optimized parameters and the use of ProTuner software for fine-tuning current and position loops.

Protection Functions

Built-in Drive Protection Features

Details protection functions indicated by red LED blinks: Over-current, Over-voltage, and Position Following Error.

Position Following Error Protection

Position Error Detection

Explains position following error protection, activated when position error exceeds software-configurable limits.

Frequently Asked Questions

Troubleshooting Common Issues

Provides a table of common symptoms, possible problems, and causes for Easy Servo drive operation issues.

Warranty

Product Warranty Terms and Conditions

Outlines the 12-month warranty period, exclusions, and conditions for repair or replacement of defective products.

Obtaining Warranty Service

Details the process for obtaining warranty service, including RMA requirement and shipping procedures.

Warranty Limitations and Disclaimers

Clarifies warranty limitations, disclaiming implied warranties and limiting coverage to the written warranty period.

Contact Us

Leadshine Contact Information

Provides contact details for China Headquarters and Leadshine U.S.A, including sales and technical support.

Leadshine Easy Servo Series Specifications

General IconGeneral
BrandLeadshine
ModelEasy Servo Series
CategoryServo Drives
LanguageEnglish

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