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Leadshine 3DM2283 - User Manual

Leadshine 3DM2283
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User Manual
3DM2283
3-Phase Digital Stepper Drive
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Summary

3 DM2283 Drive Overview

Product Descriptions

Details the 3DM2283 as a high voltage, digital stepper drive with advanced DSP control.

Application Areas

Lists suitable applications for the 3DM2283, including laser cutters and CNC routers.

Specifications

Electrical Specifications

Details electrical parameters such as input voltage, pulse frequency, and logic signal current.

Operating Environment

Covers cooling, storage, ambient temperature, and humidity requirements for operation.

Mechanical Specifications

Provides mechanical dimensions and weight information for the 3DM2283 drive.

Protection and Signal Connections

Protection Indications

Describes LED indicators for drive protection states like over-current and over-voltage.

Power and Motor Connector

Details the pins for power supply and motor phase connections (U, V, W).

Control Signal Connector

Explains pins for pulse, direction, and enable signals for motor control.

Communication and Configuration

RS232 Communication Port

Details the RS232 port for configuring drive parameters like current and microstep.

DIP Switch Settings: Dynamic Current

Provides DIP switch settings for dynamic current (peak and RMS) for different current levels.

Advanced Settings

Idle-Current Setting

Explains the function of SW4 for reducing motor current when idle.

Microstep Resolution Settings

Details DIP switch settings (SW5-SW8) for microstep resolution from 200 to 10000.

Auto-Configuration

Describes how to activate auto-configuration using SW4 for current loop parameters.

Typical Connections Diagram

NPN Control Signal Connection

Illustrates typical wiring for NPN control signals from a controller to the drive.

Motor Wiring Example

Shows a diagram for connecting the 863SXX motor phases (U, V, W) to the drive.

Summary

3 DM2283 Drive Overview

Product Descriptions

Details the 3DM2283 as a high voltage, digital stepper drive with advanced DSP control.

Application Areas

Lists suitable applications for the 3DM2283, including laser cutters and CNC routers.

Specifications

Electrical Specifications

Details electrical parameters such as input voltage, pulse frequency, and logic signal current.

Operating Environment

Covers cooling, storage, ambient temperature, and humidity requirements for operation.

Mechanical Specifications

Provides mechanical dimensions and weight information for the 3DM2283 drive.

Protection and Signal Connections

Protection Indications

Describes LED indicators for drive protection states like over-current and over-voltage.

Power and Motor Connector

Details the pins for power supply and motor phase connections (U, V, W).

Control Signal Connector

Explains pins for pulse, direction, and enable signals for motor control.

Communication and Configuration

RS232 Communication Port

Details the RS232 port for configuring drive parameters like current and microstep.

DIP Switch Settings: Dynamic Current

Provides DIP switch settings for dynamic current (peak and RMS) for different current levels.

Advanced Settings

Idle-Current Setting

Explains the function of SW4 for reducing motor current when idle.

Microstep Resolution Settings

Details DIP switch settings (SW5-SW8) for microstep resolution from 200 to 10000.

Auto-Configuration

Describes how to activate auto-configuration using SW4 for current loop parameters.

Typical Connections Diagram

NPN Control Signal Connection

Illustrates typical wiring for NPN control signals from a controller to the drive.

Motor Wiring Example

Shows a diagram for connecting the 863SXX motor phases (U, V, W) to the drive.

Overview

The 3DM2283 is a 3-phase digital stepper drive designed for high-voltage applications, offering advanced DSP control algorithms for smooth and precise motor movement. It features auto-identification and parameter auto-configuration technology, allowing for optimal performance with various motors and simplifying setup.

Function Description

The 3DM2283 is a high-voltage, fully digital stepper drive that utilizes advanced DSP control algorithms to achieve a unique level of system smoothness, optimal torque, and effective nulling of mid-range instability. Its motor auto-identification and parameter auto-configuration feature enables quick setup to optimal modes with different motors. This drive is designed to operate with 3-phase stepper motors and supports both PUL/DIR (pulse/direction) and CW/CCW (clockwise/counter-clockwise) modes.

Important Technical Specifications

Electrical Specifications:

  • Input Voltage: 150-220VAC (typical 220VAC, max 240VAC).
  • Output Current: Programmable from 0.5A to 11.7A peak. Can also be set via DIP switches.
  • Pulse Input Frequency: Up to 200 KHz.
  • Logic Signal Current: 7-16 mA (typical 10 mA).
  • Isolation Resistance: 500 MΩ.
  • Input: 5V optically isolated.

Microstep Resolution: The drive offers a wide range of microstep resolutions, from full-step (200 steps/revolution) up to 51,200 steps/revolution, configurable via DIP switches (SW5-SW8). This allows for smoother motor movement, especially at low speeds.

Dynamic Current Settings (Peak/RMS):

  • Default: Default (OFF/OFF/OFF)
  • 3.1A / 2.2A: ON/OFF/OFF
  • 4.5A / 3.2A: OFF/ON/OFF
  • 5.9A / 4.2A: ON/ON/OFF
  • 7.3A / 5.2A: OFF/OFF/ON
  • 8.9A / 6.3A: ON/OFF/ON
  • 10.1A / 7.2A: OFF/ON/ON
  • 11.7A / 8.3A: ON/ON/ON

Physical Specifications:

  • Weight: 1.3 Kg (2.87 lbs).
  • Dimensions: Approximately 192mm (7.559in) x 137mm (5.394in) x 81mm (3.189in).

Usage Features

Auto-Configuration: The drive features motor auto-identification and parameter auto-configuration technology. This allows the drive to automatically identify motor parameters and calculate optimal current loop parameters, providing optimal responses with different motors. This process is activated by switching SW4 two times within two seconds (OFF-ON-OFF or ON-OFF-ON) and typically takes 1 to 3 seconds, during which the motor shaft may vibrate slightly.

Multi-Stepping: Multi-Stepping functionality enables a low-resolution step input to produce a higher microstep output, resulting in smoother motor movement and reduced vibration.

Soft-Start: The 3DM2283 incorporates a soft-start feature, eliminating any "jump" when the device is powered on, ensuring a smooth and controlled startup.

Idle-Current Reduction: The drive supports automatic idle-current reduction, which can be configured via software. DIP switch SW4 determines whether current reduction is performed when no pulse is applied to the drive. When set to OFF, motor current reduces automatically; when set to ON, motor current remains the same as the dynamic current. This feature helps in reducing motor heating and energy consumption during idle periods.

Control Signal Input: The drive uses 5V optically isolated inputs for control signals (PUL+, PUL-, DIR+, DIR-, ENA+, ENA-). For reliable response, pulse width should be longer than 2.5µs. Series resistors are recommended for current-limiting when using +12V or +24V control signals. The DIR signal should precede the PUL signal by at least 5µs for reliable motion. The polarity of the direction and enable signals is software configurable.

RS232 Communication Port: An RS232 communication port is provided for configuring various parameters such as peak current, microstep resolution, active level, current loop parameters, and anti-resonance parameters using dedicated software.

Compatibility: Suitable for a wide range of 3-phase stepper motors, typically from NEMA size 34 to 51.

Applications: The 3DM2283 is ideal for high-requirement applications that demand both low-speed smoothness and high-speed performance. Common applications include laser cutters, laser markers, high-precision X-Y tables, labeling machines, and CNC routers.

Maintenance Features

Protection Indications: The drive includes built-in protection mechanisms. A green LED indicator turns on at power-up. If a protection event is triggered, a red LED will blink periodically to indicate the error type:

  • One blink (1st priority): Over-current protection.
  • Two blinks (2nd priority): Over-voltage protection (over 440VDC).

Protections: The 3DM2283 incorporates several protection features to ensure reliability and longevity:

  • Over-voltage protection: Safeguards the drive from excessive input voltage.
  • Over-current protection: Prevents damage from excessive output current.
  • Phase error protection: Detects and responds to issues in motor phasing.
  • Over-temperature protection: Shuts down the drive if internal temperature exceeds safe limits.

Fault Signal Output: A FAULT+ / FAULT- OC (Open Collector) output signal is active when any of the protection mechanisms (over-voltage, over-current, low voltage, phase error, over-temperature) are triggered. This port can sink or source 20mA current at 24V. In normal operation, the resistance between FAULT+ and FAULT- is high impedance, becoming low when the 3DM2283 enters an error state.

Cooling: The drive can operate with natural cooling or forced cooling, depending on the application environment and heat dissipation requirements. The operating environment should avoid dust, oil fog, and corrosive gases.

Environmental Conditions:

  • Storage Temperature: -20°C to 65°C (-4°F to 149°F).
  • Ambient Temperature: 0°C to 50°C (32°F to 122°F).
  • Humidity: 40%RH to 90%RH.
  • Operating Temperature (Heat Sink): 70°C (158°F) Max.

Grounding: It is recommended to connect the PE (Protective Earth) port to ground for better safety.

Leadshine 3DM2283 Specifications

General IconGeneral
BrandLeadshine
Model3DM2283
CategoryServo Drives
LanguageEnglish

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