EasyManua.ls Logo

Lennox 80MGF3-75 User Manual

Lennox 80MGF3-75
46 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Page 1
© 1998 Lennox Industries Inc.
Corp. 9801−L2
80MGF
Service Literature
Revised 08−2004
80MGF SERIES UNITS
80MGF series units are mid−efficiency gas furnaces
manufactured with tubular heat exchangers formed of alu-
minized or stainless steel. 80MGF units are available in
heating capacities of 45,000 to 140,000 Btuh and cooling
applications up to 5 tons. Refer to Engineering Handbook
for proper sizing.
Units are factory equipped for use with natural gas. A kit is
available for conversion to LPG operation. All 80MGF units
built proir to September 98 use electronic (direct spark) igni-
tion. 80MGF−11 model units are equipped with the Lennox
SureLight ignition system. The 80MGFX unit meets the
California Nitrogen Oxides (NO
x
) Standards and California
Seasonal Efficiency requirements. All units use a redun-
dant gas valve to assure safety shut−off as required by
A.G.A. or C.G.A.
The heat exchanger, burners and manifold assembly can
easily be removed for inspection and service by simply dis-
connecting gas, unplugging wiring harness and spark wires
and removing four screws holding the heat exchanger in
place. Then the heat exchanger slides out of the cabinet.
All specifications in this manual are subject to change.
Procedures outlined in this manual are presented as a rec-
ommendation only and do not supersede or replace local
or state codes. In the absence of local or state codes, the
guidelines and procedures outlined in this manual (except
where noted) are recommended only and do not constitute
code.
Units may be installed in upflow, downflow or horizontal
position. The heat exchanger is designed for upright or
horizontal use only. When the unit is installed in the down-
flow position, the heat exchanger is field removed and re-
installed so it is upright when the cabinet is inverted. No
field conversion is required when the unit is installed in the
horizontal position.
TABLE OF CONTENTS
Introduction 1. . . . . . . . . . . . . . . . . . . . . . . .
Specifications 2. . . . . . . . . . . . . . . . . . . . . .
Blower Data 5. . . . . . . . . . . . . . . . . . . . . . .
Parts Identification 7. . . . . . . . . . . . . . . . . .
I Unit Components 9. . . . . . . . . . . . . . . . . .
II Installation 19. . . . . . . . . . . . . . . . . . . . . . .
III Start Up 19. . . . . . . . . . . . . . . . . . . . . . . . .
Preliminary Seasonal Checks 20 . . . . .
Heating Start Up 20. . . . . . . . . . . . . . . .
IV Heating System Service Checks 20. . .
V Typical Operating Characteristics 22. . .
VI Maintenance 24. . . . . . . . . . . . . . . . . . . .
VII Wiring and Sequence of Operation 26.
VIII SureLight Control Troubleshooting 40.
Question and Answer IconNeed help?

Do you have a question about the Lennox 80MGF3-75 and is the answer not in the manual?

Lennox 80MGF3-75 Specifications

General IconGeneral
BrandLennox
Model80MGF3-75
CategoryFurnace
LanguageEnglish

Summary

Unit Specifications

Model-Specific Specifications

Details on input/output Btuh, AFUE, seasonal efficiency, flue size, temperature rise, etc.

Blower Performance Data

Blower Performance by Model Series

Air volume data at various blower speeds for different 80MGF series.

EGC Control Module

EGC Ignition Control

Description of the EGC direct spark ignition system and its operation.

General Troubleshooting

EGC Diagnostic Codes

Table explaining diagnostic codes indicated by LEDs on the EGC control board.

SureLight Ignition System

SureLight Electronic Ignition

Operation of the SureLight electronic ignition system and its sequence.

Heating System Service Checks

Wiring and Sequence of Operation

Troubleshooting Sequences

Heating Sequence Troubleshooting

Flowchart for diagnosing heating mode issues based on LED codes.

80MGF with EGC-2 Ignition Control

EGC-2 Heating Sequence of Operation

EGC-2 Cooling Sequence of Operation

EGC-2 Continuous Fan Sequence of Operation

80MGF with EGC-1 Ignition Control

EGC-1 Heating Sequence of Operation

EGC-1 Cooling Sequence of Operation

EGC-1 Continuous Fan Sequence of Operation

80MGF with SureLight Ignition Control

SureLight Heating Sequence of Operation

SureLight Cooling Sequence of Operation

SureLight Continuous Fan Sequence of Operation

Troubleshooting SureLight Control

Unit Fails to Operate

Diagnosing issues when the unit fails to operate in cooling, heating, or fan modes.

Unit Fails to Operate - Combustion Air Blower Issues

Diagnosing issues with combustion air blower operation during heating mode.

Unit Fails to Fire - Ignitor Issues

Diagnosing issues when the unit fails to fire, but the ignitor is energized.

Burners Light but Shut Down Prematurely

Diagnosing premature burner shutdown due to flame failure or rollout switch activation.

Low Flame Sense Issues

Diagnosing problems related to low flame sense signals during heating.

Indoor Blower Failure

Troubleshooting the indoor blower failing to operate in any mode.

Related product manuals