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Lennox 80UGH User Manual

Lennox 80UGH
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Page 1
© 1999 Lennox Industries Inc.
Litho U.S.A.
Corp. 9728−L12
80UHG
Service Literature
Revised 01−2002
80UHG series units are mid−efficiency gas furnaces used
for upflow or horizontal applications only, manufactured
with tubular heat exchangers formed of aluminized steel.
80UHG units are available in heating capacities of 45,000
to 120,000 Btuh and cooling applications up to 5 tons. Refer
to Engineering Handbook for proper sizing.
Units are factory equipped for use with natural gas. Kits are
available for conversion to LPG operation. 80UHG−1 model
units use electronic (direct spark) ignition. 80UHG−2 and −3
model units are equipped with the Lennox SureLight silicon
nitride ignition system. The 80UHGX unit meets the Califor-
nia Nitrogen Oxides (NO
x
) Standards and California Sea-
sonal Efficiency requirements. All units use a redundant gas
valve to assure safety shut−off as required by A.G.A. or
C.G.A. Units may be installed in upflow or horizontal position.
All specifications in this manual are subject to change. Pro-
cedures outlined in this manual are presented as a recom-
mendation only and do not supersede or replace local or
state codes. In the absence of local or state codes, the
guidelines and procedures outlined in this manual (except
where noted) are recommended only and do not constitute
code.
TABLE OF CONTENTS
Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Data 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Altitude 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Identification 5−6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
I Unit Components 6−15. . . . . . . . . . . . . . . . . . . . . . . . . . .
II Installation 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
III Start Up 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IV Heating System Service Checks 16−17. . . . . . . . . . .
V Typical Operating Characteristics 18. . . . . . . . . . . . . .
VI Maintenance 19−20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
VII Wiring and Sequence of Operation 21−28. . . . . . . . .
VIII SureLight Troubleshooting Guide 29−34. . . . . . . . . .

Questions and Answers:

Lennox 80UGH Specifications

General IconGeneral
BrandLennox
Model80UGH
CategoryFurnace
LanguageEnglish

Summary

SPECIFICATIONS

BLOWER DATA

FILTER AIR RESISTANCE

HIGH ALTITUDE DERATE

80UHG PARTS IDENTIFICATION

I-UNIT COMPONENTS

Control Transformer

Provides power to the low voltage section of the unit.

Door Interlock Switch

Shuts down unit when blower door is removed.

Furnace Control (A3) 80UHG-2, -3 Models

Electronic Ignition

Controls ignition sequence, monitors combustion air pressure switch.

Fan Time Control

Adjusts blower operation time after heat demand is satisfied.

Flame Sensor 80UHG -2 models

Furnace Control (A3) 80UHG-1 Model

Ignition Control

Controls ignition sequence, safety circuits, and blower operation.

Safety Circuits

Monitors heating limits and other safety features.

Blower Operation / Fan Off Timings

Manages blower operation and fan off time settings.

Blower Motors and Capacitors

Combustion Air Inducer

Flame Rollout Switches

Primary Limit Control

Secondary Limit Controls

Spark Electrode and Flame Sensor

Gas Valve

Combustion Air Blower Prove Switch

PLACEMENT AND INSTALLATION

Preliminary and Seasonal Checks

Inspect wiring, voltage, and connections before operation.

Heating Start-Up

Procedures for starting the furnace for heating.

Turning Off Gas To Unit

Steps to safely turn off gas supply to the unit.

Safety or Emergency Shutdown

Procedures for immediate shutdown of the unit.

Extended Period Shutdown

Guidelines for shutting down the unit for extended periods.

HEATING SYSTEM SERVICE CHECKS

A.G.A./C.G.A. Certification

Ensures compliance with gas appliance standards.

Gas Piping

Guidelines for gas supply piping installation and pressure drops.

Testing Gas Piping

Procedures for testing gas lines for leaks and pressure.

Testing Gas Supply Pressure

Verifies gas supply pressure at the unit.

Check Manifold Pressure

Confirms proper regulator adjustment and manifold pressure.

Proper Gas Flow (Approximate)

Flame Signal

TYPICAL OPERATING CHARACTERISTICS

Blower Operation and Adjustment

Describes blower operation and speed settings.

Temperature Rise

Explains how to measure and adjust air temperature rise.

External Static Pressure

Details testing and measurement of external static pressure.

Blower Speed Taps Leadless Motors

Blower Speed Taps Leaded Motors

MAINTENANCE

Filters

Instructions for filter inspection, cleaning, or replacement.

Heat Exchanger and Burners

Procedures for cleaning heat exchanger and burners.

Supply Air Blower

Flue and Chimney

Electrical

Wiring and Sequence of Operation

80UHG-1 MODEL WITH SURELIGHT CONTROL

Wiring diagram and sequence for the 80UHG-1 model.

80UHG-1 HEATING SEQUENCE OF OPERATION

NORMAL HEATING MODE

Flowchart for normal heating operation.

ABNORMAL HEATING MODE

Flowchart for abnormal heating operation and troubleshooting.

80UHG-1 COOLING SEQUENCE OF OPERATION

80UHG-1 MANUAL CONTINUOUS FAN SEQUENCE OF OPERATION

80UHG-2 MODEL WITH SURELIGHT CONTROL

HEATING SEQUENCE OF OPERATION

NORMAL HEATING MODE

Flowchart for normal heating operation.

ABNORMAL HEATING MODE

Flowchart for abnormal heating operation and troubleshooting.

HEATING SEQUENCE CONTINUED

NORMAL HEATING MODE

Flowchart for normal heating operation.

ABNORMAL HEATING MODE

Flowchart for abnormal heating operation and troubleshooting.

COOLING SEQUENCE OF OPERATION

NORMAL COOLING MODE

Flowchart for normal cooling operation.

ABNORMAL COOLING MODE

Flowchart for abnormal cooling operation and troubleshooting.

SURELIGHT CONTROL CONTINUOUS HEAT SPEED FAN SEQUENCE OF OPERATION

Troubleshooting-SureLight Control

SURELIGHT - TROUBLE SHOOTING GUIDE

Guide to diagnose and resolve common unit issues.

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