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Lennox ELA180S4D - User Manual

Lennox ELA180S4D
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Page 1
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer or
equivalent, service agency, or the gas supplier.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.
WARNING
Electric shock hazard! - Disconnect all power
supplies before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
CAUTION
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves and
protective clothing.
Table of Contents
SPECIFICATIONS .......................................................... 2
BLOWER DATA ..............................................................4
I - UNIT COMPONENTS ..............................................19
II − REFRIGERATION SYSTEM ..................................20
III − BLOWER SPEED & BELT TENSION ....................20
IV − Electric Heat Components ....................................21
ELA Supply Air Inverter Startup .................................... 22
Verify Proper Operation ................................................ 23
V - Wiring Diagrams .....................................................24
ELA
6 – 20 TONS
Service Literature
UNIT INFORMATION
Corp. 1810-L3
February 15, 2019
ELA SERIES AIR HANDLER UNITS
Lennox ELA model blower−coil units are designed for
upow or horizontal air and indoor applications only.
ELA blower units are available in six models; 072, 090,
120, 150, 180 and 240. The units match up with Lennox
ELS condensing units and Lennox ELP heat pump units
charged with HFC−410A refrigerant.
Information and specications contained in this manual
are subject to change. Procedures outlined in this manual
are presented as a recommendation only and do not su-
persede or replace local or state codes.
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Summary

SPECIFICATIONS

OPTIONS AND ACCESSORIES

Electric Heat and Economizers

Options for electric heat, standard and high-performance economizers.

BLOWER DATA TABLES

ELA Series Blower Performance

Performance data for ELA240 model at various air volumes and static pressures.

BLOWER DRIVE AND MOTOR SPECIFICATIONS

Blower Drive Specifications

Specifications for blower drive RPM ranges and motor horsepower.

Blower Motor Electrical Data

Electrical data for blower motors, including ampacity and protection.

OPTIONAL ELECTRIC HEAT DATA BY MODEL

ELA072 Electric Heat Data

Electric heat options and electrical requirements for ELA072.

ELA090 Electric Heat Data

Electric heat options and electrical requirements for ELA090.

ELA120 Electric Heat Data

Electric heat options and electrical requirements for ELA120.

UNIT COMPONENTS OVERVIEW

BLOWER SPEED AND BELT TENSION ADJUSTMENT

Air Volume Adjustment Procedure

Steps to adjust blower pulley for desired air volume.

Belt Tension Adjustment

Steps to adjust blower belt tension using a wrench.

ELECTRIC HEAT COMPONENT FUNCTIONS

ELA SUPPLY AIR INVERTER STARTUP

Setting Blower Speed and Damper Position

Procedures for setting max CFM, ventilation speed, and damper positions.

LVC2 CONTROL BOARD OPERATIONS

Verifying LVC2 and VFD Operation

Steps to verify blower rotation direction and VFD operation.

WIRING DIAGRAMS

SEQUENCE OF OPERATION

ELECTRIC HEAT SEQUENCE OF OPERATION (10-15 kW)

ELECTRIC HEAT SEQUENCE OF OPERATION (25-35 kW)

SECOND STAGE HEAT CALL

ELECTRIC HEAT SEQUENCE OF OPERATION (10-35 kW G, J, M)

Overview

The Lennox ELA Series Air Handler Units are designed for upflow or horizontal air configurations and are intended for indoor applications. These units are compatible with Lennox ELS condensing units and Lennox ELP heat pump units, which are charged with HFC-410A refrigerant.

Function Description:

The primary function of the ELA Series Air Handler Units is to circulate conditioned air throughout a space. They are equipped with a Variable Frequency Drive (VFD) that modulates the blower motor's power frequency and voltage, allowing for staged blower speeds. This staging is responsive to cooling demand, heating demand, or ventilation demand, optimizing energy consumption by operating at lower speeds when demand is low and higher speeds when demand is high.

The units incorporate a refrigeration system, which, depending on the model, can be either a single refrigerant circuit (072 models) or a dual refrigerant circuit (090-240 models). Dual circuit units offer two-stage capacity control during cooling cycles, with each circuit having its own service valve connection and expansion valve.

For heating, the ELA units can be equipped with optional electric heat components. These components consist of helix-wound bare nichrome heating elements exposed directly to the air stream. Multiple-stage elements are sequenced on and off by time delays in response to thermostat demand, providing instantaneous heat transfer. Over-temperature protection is provided by primary and secondary high-temperature limits, and overcurrent protection is ensured by fuses.

Economizers can also be integrated, utilizing a relay (K43) to control their operation. When a call for cooling is initiated, the economizer is energized, allowing for fresh outdoor air intake.

Usage Features:

The ELA units offer adjustable air volume, which can be set by modifying the adjustable pulley on the blower drive. This allows users to fine-tune the airflow to meet specific requirements. The VFD control board includes a ventilation speed switch that can be set to "LO" for energy savings during ventilation. Additionally, for units equipped with an economizer, minimum damper positions can be set for both high and low speeds using potentiometers on the VFD control board, ensuring adequate minimum ventilation air volumes in occupied mode.

The control system integrates various relays and switches for safe and efficient operation. For instance, the Inverter Protection Relay (K232) de-energizes the VFD if it trips, preventing damage. The Condensate Pan and Over Flow Relay (K220) and Switch (S149) are field-installed to prevent condensate overflow, de-energizing the unit if the drain is blocked and water levels rise. Freezestats (S49, S50) are strategically placed on the evaporator coils to prevent coil icing by temporarily disabling the respective compressor until the coil warms sufficiently.

Maintenance Features:

Maintenance involves periodic checks and adjustments. The blower belt tension can be adjusted using a wrench on the tensioner body nut, aligning marks to ensure proper tension. The mounting bolt should then be tightened to secure the tensioner.

For troubleshooting the VFD control board (LVC2/A183), users can inspect for damaged components, check wire connections, and verify the 24VAC signal at the thermostat blower input. If the blower is rotating in the wrong direction, power wires from the VFD to the blower motor can be reversed. Regular verification of VFD operation includes measuring amp draw to the blower motor to ensure it does not exceed the Full Load Amperage (FLA) value listed on the motor nameplate.

The manual also emphasizes the importance of checking unit charge, airflow, and filters if freezestats are tripping frequently due to coil icing, to eliminate conditions that promote evaporator ice buildup. When replacing any wire in the appliance, it must be replaced with wire of like size, rating, insulation thickness, and termination. All power supplies must be disconnected before servicing to prevent electric shock hazards. The unit must also be grounded in accordance with national and local codes.

Lennox ELA180S4D Specifications

General IconGeneral
BrandLennox
ModelELA180S4D
CategoryAir Handlers
LanguageEnglish

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