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Lennox GCWB95W-205

Lennox GCWB95W-205
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240012994 Rev. B [08/31/2020]
RETAIN THESE INSTRUCTIONS
FOR
FUTURE REFERENCE
These instructions must be axed
on or adjacent to the boiler.
CONDENSING
WALL MOUNTED GAS
BOILER
INSTALLATION
INSTRUCTIONS
PRODUCT LITERATURE
Lennox Industries Inc.
Dallas, Texas
WALL MOUNTED GAS-FIRED HOT WATER
BOILERS
These Gas-Fired Water boilers are low pressure, Design
Certied by CSA (Canadian Standards Association) for use
with Natural and Propane Gases. They are constructed
and hydrostatically tested for a maximum working pressure
of 50 psi (pounds per square inch) in accordance with
A.S.M.E. (American Society of Mechanical Engineers)
Boiler and Pressure Vessel Code Section IV Standards
for Heating Boilers.
WARNING
Improper installation, adjustment, alteration,
service, or maintenance could result in death
or serious injury. Refer to this manual for
assistance. For additional information consult
a qualied installer, service agency, or the gas
supplier.
GCWB95W-150
GCWB95W-205

Table of Contents

Questions and Answers:

Lennox GCWB95W-205 Specifications

General IconGeneral
AFUE95%
BTU Input205, 000
Fuel TypeNatural Gas
Input BTU205, 000
Output BTU195, 000
Efficiency95%
BTU Output195, 000 BTU/h

Summary

Installation Instructions

Verify Contents Received

Confirms all necessary components are included in the boiler package.

Important Information

Safety Information

Provides critical safety warnings and precautions for installation and operation.

Introduction

Designated Use

Specifies the intended applications and installation environments for the boiler.

Operational Features

Details the boiler's capabilities and functions, including turndown and DHW output.

Component Listing

Model GCWB95 W-150 Components

Lists and illustrates the components specific to the GCWB95W-150 model.

Model GCWB95 W-205 Components

Lists and illustrates the components specific to the GCWB95W-205 model.

Locating Boiler

Boiler Location Considerations

Guidelines for selecting an appropriate and safe location for boiler installation.

Clearances

Specifies required clearances around the boiler for service and safety.

Wall Mounting

Instructions and considerations for securely mounting the boiler on a wall.

Combustion Air and Vent Piping

General Venting Requirements

Covers compliance with codes and general principles for vent system installation.

Approved Venting Materials

Lists acceptable materials and manufacturers for combustion air and vent piping.

Coaxial Venting Instructions

Details on installing the coaxial vent system, including lengths and connections.

Twin Pipe Systems

Guidance on installing separate intake and exhaust piping systems.

Condensate Piping

Instructions for installing the condensate drain line and trap.

Hydronic Piping

General Hydronic Piping

Covers general requirements for connecting the boiler to the hydronic system.

Safety Relief Valve and Air Vent

Details on the installation of the safety relief valve and air vent.

Central Heating System

Guidelines for designing and connecting the boiler for central heating.

Domestic Hot Water Mode

Explanation of how the boiler operates to provide domestic hot water.

Gas Supply Piping

General Gas Supply Requirements

Covers installation standards and requirements for gas piping.

Leak Check Gas Piping

Procedure for testing gas connections for leaks before operation.

Electrical Connections

General Electrical Requirements

Covers electrical bonding, grounding, and power supply requirements.

Electrical Connections

Details on connecting the boiler's power supply and internal wiring.

Install Room Thermostat

Instructions for installing and connecting a room thermostat.

Optional Electrical Connections

Information on connecting external sensors and controls.

Start Up Procedure

System Start Up

Steps for filling the boiler and heating system and initial startup.

Control Panel Overview

Explanation of the boiler's control panel interface and buttons.

Commissioning For The First Time

Procedure for initial setup and gas recognition.

Automatic Calibration Function

Steps for performing automatic calibration of the boiler's combustion.

Manual Calibration Function

Procedure for manually adjusting combustion parameters.

Parameter Settings

Details on accessing and configuring boiler parameters.

Adjusting Maximum Heating Power

Guidance on reducing the boiler's maximum heating output.

Operating Instructions

Central Heating Mode

Describes how the boiler operates when providing central heating.

Domestic Hot Water Mode

Explains the boiler's operation for domestic hot water demand.

Frost Protection

Details the automatic frost protection feature for the boiler.

General Maintenance and Cleaning

Beginning of Each Heating Season

Checks and tasks to perform before the start of the heating season.

Maintenance And Routine Servicing

Recommendations for regular servicing to ensure optimal performance.

Component Replacement And Cleaning

Procedures for cleaning or replacing key boiler components.

Ratings and Capacities

Ratings and Capacity

Technical specifications for central heating input and output.

Domestic Hot Water Specifications

Technical details regarding domestic hot water performance.

Trouble Shooting

Error Messages and Resetting the Boiler

List of error codes and procedures for resetting the boiler.

Anomalies Table for the Installer

A table to record and analyze system anomalies and statuses.

Glossary

Glossary Terms

Definitions of technical terms used throughout the manual.

Appendix A - Wiring Diagrams

Wiring Diagrams

Detailed wiring diagrams for boiler models.

Installation and Check-out Certificate

Installation and Check-out Certificate Details

Form for recording installation details and verification checks.

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