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Lennox LGH 036

Lennox LGH 036
140 pages
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USER'S INFORMATION
MANUAL
LGH/LCH036, 048, 060, 072
(3, 4, 5 & 6 Tons)
This book includes the following manuals:
UNIT INSTALLATION INSTRUCTIONS 507155-01
OWNER'S MANUAL 506372-01
AGENCY MANUAL 506373-01
IMC MANUAL 506215-01
ECONOMIZER INSTRUCTIONS 507030-01
IMC MODULE INSTRUCTIONS (LONTALK GATEWAY) 506217-01
IMC MODULE INSTRUCTIONS (LONTALK PRODIGY) 506693-01
WARRANTY W-022-L3
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Lennox LGH 036 Specifications

General IconGeneral
RefrigerantR-410A
Voltage208/230V
Phase1
Compressor TypeScroll
Cooling Capacity36000 BTU/h

Summary

INSTALLATION INSTRUCTIONS

LGHLCH036, 048, 060 & 072

Specifies the model series for the installation instructions.

Unit Dimensions and Components

Provides unit dimensions and illustrates component layout for LGH/LCH036-072 models.

Parts Arrangement

Illustrates the major components and their arrangement within the unit.

Shipping and Packing List

Details the contents of the unit packaging and inspection procedures.

General

Provides general information, safety precautions, and unit specifications.

Requirements

Outlines necessary clearances and support requirements for installation.

Unit Support

Describes methods and requirements for securely supporting the unit during installation.

Duct Connection

Provides guidance on connecting ductwork according to applicable codes and insulation requirements.

Rigging Unit For Lifting

Details procedures and safety precautions for lifting and rigging the unit.

Horizontal Air Discharge

Explains how to configure the unit for horizontal airflow discharge.

Condensate Drains

Provides instructions for connecting and managing condensate drains.

Rear Drain Connection

Details the steps for modifying the unit to drain condensate from the rear.

Bottom Drain Connection

Details the steps for modifying the unit to drain condensate from the bottom.

Connect Gas Piping (Gas Units)

Provides instructions and safety precautions for connecting the gas supply to the unit.

Pressure Test Gas Piping (Gas Units)

Outlines procedures for safely testing gas piping connections for leaks.

High Altitude Derate

Explains adjustments required for units installed at high altitudes.

Electrical Connections

Details the procedures for making electrical connections to the unit.

CONTROL WIRING

Covers wiring for thermostats, zone sensors, and other control components.

Thermostat Mode

Describes how to connect and configure the unit for thermostat control.

Zone Sensor Mode

Explains how to connect and configure the unit for zone sensor control.

C-Hot Gas Reheat Units Only

Provides specific wiring instructions for units with hot gas reheat functionality.

Blower Operation and Adjustments

Details how to operate and adjust the unit's blower for optimal performance.

C-Adjusting Unit CFM - Direct Drive Blowers

Explains how to adjust airflow (CFM) for units with direct drive blowers.

D-Adjusting Unit CFM - Belt Drive Blowers

Describes how to adjust airflow (CFM) for units with belt drive blowers via pulley adjustment.

E-Blower Belt Adjustment - Belt Drive

Provides guidance on proper pulley alignment and belt tension for belt drive blowers.

F-Blower Belt Adjustment - Units Equipped With An Optional Belt Tensioner

Details how to adjust belt tension on units with an optional belt tensioner.

G-Check Belt Tension

Explains how to check and set the proper belt tension for optimal performance.

H-Field-Furnished Blower Drives

Refers to specific pages for determining BHP and RPM for field-furnished blower drives.

BLOWER DATA - DIRECT DRIVE - 3 TON

Presents performance data for direct drive blowers in downflow applications.

DOWNFLOW

Presents performance data for direct drive blowers in downflow applications.

HORIZONTAL

Presents performance data for direct drive blowers in horizontal applications.

BLOWER DATA - DIRECT DRIVE - 4 TON

Presents performance data for direct drive blowers in downflow applications.

DOWNFLOW

Presents performance data for direct drive blowers in downflow applications.

HORIZONTAL

Presents performance data for direct drive blowers in horizontal applications.

BLOWER DATA - BELT DRIVE - 3 TON

Presents performance data for belt drive blowers in downflow applications.

DOWNFLOW

Presents performance data for belt drive blowers in downflow applications.

HORIZONTAL

Presents performance data for belt drive blowers in horizontal applications.

BLOWER DATA - BELT DRIVE - 4 TON

Presents performance data for belt drive blowers in downflow applications.

DOWNFLOW

Presents performance data for belt drive blowers in downflow applications.

HORIZONTAL

Presents performance data for belt drive blowers in horizontal applications.

BLOWER DATA - BELT DRIVE - 5 TON

Presents performance data for belt drive blowers in downflow applications.

DOWNFLOW

Presents performance data for belt drive blowers in downflow applications.

HORIZONTAL

Presents performance data for belt drive blowers in horizontal applications.

BLOWER DATA - BELT DRIVE - 6 TON

Presents performance data for belt drive blowers in downflow applications.

DOWNFLOW

Presents performance data for belt drive blowers in downflow applications.

BELT DRIVE KIT SPECIFICATIONS - 036-060

Provides specifications for belt drive kits, including motor HP and RPM ranges.

FACTORY INSTALLED OPTIONSFIELD INSTALLED ACCESSORY AIR RESISTANCE - in. w.g.

Provides air resistance data for factory options and field accessories.

Cooling Start-Up

Covers the procedures for starting up the cooling system, including compressor and blower operation.

A-Operation

Provides general instructions for initiating cooling operation and checking system status.

B-Three Phase Scroll Compressor Voltage Phasing

Details voltage phasing requirements for three-phase scroll compressors for correct rotation.

C-Refrigerant Charge and Check - All-Aluminum Coil

Describes procedures for checking and adjusting refrigerant charge for all-aluminum coils.

D-Charge Verification - Approach Method - AHRI TESTING (FinTube Coil Continued)

Continues the approach method for verifying charge, focusing on fin/tube coils.

LGHLCH036 S CHARGING CURVE - ALL-ALUMINUM COIL

Presents a graphical representation of charging parameters for LGH/LCH036S units.

LGHLCH036 H CHARGING CURVE - ALL-ALUMINUM COIL

Presents a graphical representation of charging parameters for LGH/LCH036H units.

LGHLCH048 S CHARGING CURVE - ALL-ALUMINUM COIL

Provides charging curves for LGH/LCH048S units based on outdoor temperature and suction pressure.

LGHLCH048 H CHARGING CURVE - ALL-ALUMINUM COIL

Provides charging curves for LGH/LCH048H units based on outdoor temperature and suction pressure.

LGHLCH060 S CHARGING CURVE - ALL-ALUMINUM COIL

Presents charging parameters for LGH/LCH060S units, showing relationships between pressures and temperatures.

LGHLCH060 H CHARGING CURVE - ALL-ALUMINUM COIL

Presents charging parameters for LGH/LCH060H units, showing relationships between pressures and temperatures.

LGHLCH072 H CHARGING CURVE - ALL-ALUMINUM COIL

Provides charging curves for LGH/LCH072H units, correlating suction pressure and liquid temperature.

C-Refrigerant Charge and Check - FinTube Coil

Details the process for checking and adjusting refrigerant charge for fin/tube coils.

D-Charge Verification - Approach Method - AHRI TESTING (FinTube Coil Continued)

Continues the approach method for verifying charge, focusing on fin/tube coils.

E-Compressor Controls

Describes various compressor protection controls and their functions.

Gas Heat Start-Up (Gas Units)

Provides step-by-step instructions for safely starting up the gas heating system.

Heating Operation and Adjustments (Gas Units)

Details how gas heating systems operate and provides adjustment guidance.

VCB Start-Up

Guides the installation and setup of the Ventilation Control Board (VCB).

A-Design Specifications

Instructs how to enter design-specified airflow values into the Unit Controller.

B-Enter Supply Air CFM Into Unit Controller

Provides the menu path to enter supply air CFM values into the Unit Controller.

C-Enter Outdoor Airflow Design Specifications Into Unit Controller

Explains how to input outdoor airflow CFM design specifications into the Unit Controller.

D-Operation

Describes how the unit operates based on specified CFM and thermostat demand.

SCR Electric Heat Controller (LCH Units)

Explains the function and setup of the SCR Electric Heat Controller for LCH units.

Hot Gas Reheat Start-Up And Operation

Details the startup and operational procedures for hot gas reheat units, including refrigerant routing.

Check-Out

Provides a procedure to test reheat operation and verify component de-energization.

Default Reheat Operation

Describes the default behavior of the unit during reheat mode, including free cooling lockout.

Service

Recommends annual servicing by a qualified technician to maintain efficiency and longevity.

A-Filters

Instructs on replacing temporary filters with approved ones before building occupation.

B-Lubrication

States that all motors are lubricated at the factory and require no further lubrication.

C-Burners (Gas Units)

Provides instructions for cleaning gas burners periodically for proper appearance and to remove deposits.

D-Combustion Air Inducer (Gas Units)

Details how to check and clean the combustion air inducer for proper operation.

E-Flue Box (Gas Units)

Provides instructions for cleaning the flue box cover and heat exchanger tubes when necessary.

F-Evaporator Coil

Describes the process for inspecting and cleaning the evaporator coil at the beginning of each cooling season.

G-Condenser Coil

Provides annual cleaning and monthly inspection procedures for condenser coils (all-aluminum and fin/tube).

H-Supply Air Blower Wheel

Describes annual inspection and cleaning of the supply air blower wheel for accumulated dirt.

Safety

Contains critical safety warnings and precautions for installation and operation.

Unit Operation

Provides instructions for safely placing the unit into operation, including pre-lighting checks.

Gas Valve Operation (figures 2 and 3)

Details the operation of the gas valve, including settings and safety procedures.

Turning Off Gas to Furnace

Provides instructions on how to safely turn off the gas supply to the unit.

Burner Flame

Describes the expected burner flame appearance and inspection procedures.

Flue Passage and Vent Inspection

Outlines annual inspection requirements for flue passages and vents to ensure proper operation.

Service

Recommends annual servicing by a qualified technician to maintain efficiency and longevity.

Servicing Filter

Provides instructions for checking and replacing unit filters monthly.

Lubrication

States that motors are lubricated at the factory and require no further lubrication.

Manifold Pressures

References a table for manifold pressures and figures to locate pressure ports.

Burners

Details the procedure for cleaning the unit's burners.

Combustion Air Inducer

Describes how to check and clean the combustion air inducer for proper operation.

Flue Passageway and Flue Box

Provides instructions for removing and cleaning the flue box cover and tubes.

Service Reminder

Advises contacting a service technician if the unit is inoperative and lists checks before calling.

Repair Parts Listing

Lists various parts that can be ordered and specifies required information for ordering.

INSTALLATION INSTRUCTIONS

LGH036-360 UNITS

Specifies the range of unit sizes covered by these installation instructions.

Safety

Contains critical safety warnings and precautions for installation and operation.

UNIT CLEARANCES

Provides essential clearance dimensions for installation based on unit model.

Connect Gas Piping

Details procedures for connecting the gas supply, including valve and drip leg installation.

Pressure Test Gas Piping

Outlines procedures for safely testing gas piping connections and operating pressures.

High Altitude Derate

Explains how to apply derates for units installed at higher altitudes.

Two-Stage Gas Valve Adjustment

Describes how to adjust manifold pressures for two-stage gas valves.

Proper Gas Flow (Approximate)

Provides a method for approximately determining gas flow using a gas meter.

Gas Heat Operation

Directs the user to the operating instruction plate for details on gas heat operation.

TYPICAL GAS HEAT SCHEMATIC

Presents a typical wiring schematic for the gas heat section of the unit.

TYPICAL UNIT SCHEMATIC

Shows a typical wiring schematic for the entire unit, including components and connections.

Repair Parts Listing

Lists various parts that can be ordered and specifies required information for ordering.

Prodigy M2 Unit Controller

General and Technical Assistance

Provides an overview of the M2 controller, support contact, and installation notes.

USB Firmware Update and Board Layout

Covers firmware updates, controller board layout, and wiring connections.

Controller Indicators and Interface Navigation

Explains LED indicators, startup, menu navigation, alarms, and display functions.

Service, Data, and Settings Configuration

Details accessing diagnostic tests, unit data, and configuring system settings and setpoints.

Economizer (Damper) Setup

Guides the installation and configuration of the economizer, including modes and setpoints.

INSTALLATION INSTRUCTIONS FOR LONTALK MODULE KIT (54 W27) USED WITH ENERGENCE ROOFTOP UNITS

General and Technical Assistance

Provides overview, support contact, and version requirements for the LonTalk Module Kit.

Application and Installation

Describes the module's function and details the physical installation process.

Controller Configuration and Wiring

Covers wiring, sensor installation, controller setup, and network communication checks.

Network Setup and Variables

Details network setup, variables, integration, and handling connection failures.

LENNOX QUALITY CARE PROGRAM EQUIPMENT LIMITED WARRANTY

APPLIES IN U.S.A. AND CANADA ONLY

Specifies the geographical coverage of the Lennox Quality Care Program warranty.

FAILURE TO MAINTAIN YOUR EQUIPMENT WILL VOID THIS WARRANTY.

A critical warning stating that failure to maintain equipment voids the warranty.

COVERED EQUIPMENT

Lists the Lennox heating and cooling equipment covered under the Limited Warranty.

ONE (1) YEAR COVERAGE - ALL APPLICATIONS

Details the one-year warranty coverage for components based on original installation and manufacturing defects.

EXTENDED COVERAGE

Outlines extended warranty coverage for specific components beyond the initial period.

COMPONENT AVAILABILITY

Explains the manufacturer's options if a covered component is no longer available.

EXCLUDED COMPONENTS

Lists components that are not protected by the warranty, such as filters and belts.

REPAIRS

Specifies that repairs must be made with authorized parts by licensed service contractors.

CARE OF EQUIPMENT

Emphasizes the importance of proper installation, operation, and maintenance to avoid voiding the warranty.

WARRANTY PROCEDURE

Outlines the steps required to initiate a warranty claim, including information needed and dealer contact.

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