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Lennox MHA012S4S-1P - 12.1. Gas Leak Check with Soap Water; 12.2. Air and Moisture; 12.3. Air Purging using a Vacuum Pump; 12.4. Adding Refrigerant if Pipe Length Exceeds Charge Less Pipe Length

Lennox MHA012S4S-1P
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12.1. Gas Leak Check with Soap Water:
Apply soap water or a liquid neutral detergent on the
connectionswithasoftbrushtocheckforleakageinthepipe
connectingpoints.Ifbubblesemerge,thepipesareleaking.
12.2. Air and Moisture
Airandmoistureintherefrigerantsystemcausethefollowing
problems:
Increasesinsystempressure
Increasesinoperatingcurrent
Decreasesincoolingandheatingefciency
Blocksincapillarytubingcausedbymoistureinthe
refrigerantcircuitfreezing
Corrosionofpartsintherefrigerantsystemcausedby
water
Theindoorunitsandthepipesbetweenindoorandoutdoor
unitsmustbetestedforleakagesandevacuatedtoremove
gasandmoisturefromthesystem.
12.3. Air Purging using a Vacuum Pump
Completelytightenthearenutsontheindoorand
outdoorunits.Conrmthatboththetwo-wayandthree-
wayvalvesaresettotheclosedposition.
Connectthechargehosewiththepushpinofthe
HandleLotothethree-wayvalvegasserviceport.
ConnectthechargehoseoftheHandleHitothe
vacuumpump.
FullyopentheHandleLoofthemanifoldvalve.
Turnonthevacuumpumptobeginevacuation.
Conducta30-minuteevacuation.Checkwhether
thecompoundmeterindicates-0.1Mpa(14.5Psi).If
themeterdoesnotindicate-0.1Mpa(14.5Psi)after
30minuteshaselapsed,continueevacuationfor20
moreminutes.Ifthepressuredoesnotreach-0.1Mpa
(14.5Psi)after50minuteshaselapsed,checkifthere
areanyleaks.
FullyclosetheHandleLovalveofthemanifoldvalve
andturnoffthevacuumpump.Afterveminutes,
conrmthatthegaugeneedleisnotmoving.
Turnthearenutonthethree-wayvalve45°counter-
clockwisefor6-7seconds.Oncegasbeginstocome
out,tightenthearenut.Makesurethepressure
displayonthepressureindicatorishigherthan
atmosphericpressure.Thenremovethechargehose
fromthethree-wayvalve.
Fullyopenthetwo-wayandthree-wayvalvesand
securelytightenthecaponthethree-wayvalve.
12.4. Adding Refrigerant if Pipe Length Exceeds
Charge Less Pipe Length
Connectthechargehosetothechargingcylinderandopen
the two-way and three-way valves. With the charge hose
youdisconnectedfromthevacuumpump,connectittothe
valveatthebottomofthecylinder.
IftherefrigerantisR-410A,placethecylinderbottom-upto
ensureliquidchargingispossible.
Purgetheairfromthechargehose.
Openthevalveatthebottomofthecylinderandpress
thecheckvalveonthechargeset(becarefulofthe
liquidrefrigerant).
Placethechargingcylinderontotheelectronicscale
andrecordtheweight.
Turnontheairconditionerincoolingmode.
Openthevalves(Lowside)onthechargeset.Charge
thesystemwithliquidrefrigerant.
Whentheelectronicscaledisplaystheproperweight
(refertothetable),disconnectthechargehosefrom
thethree-wayvalve’sserviceportimmediatelyandturn
offtheairconditionerbeforedisconnectingthehose.
MountthevalvestemcapsandtheserviceportUse
atorquewrenchtotightentheserviceportcaptoa
torqueof18N.m(13.27ft·lbs).
Besuretocheckforgasleaks.
12.5. Add Refrigerant after Long-Term System
Operation
Connectthechargehosetothethree-wayserviceport
andopenthetwo-wayandthree-wayvalve.
Connectthechargehosetothevalveatthebottom
ofthecylinder.IftherefrigerantisR-410A,placethe
cylinderbottom-uptoensureliquidcharge.
Purgetheairfromthechargehose.
Openthevalveatthebottomofthecylinderandpress
thecheckvalveonthechargesettopurgetheair(be
carefuloftheliquidrefrigerant).
Placethechargingcylinderontotheelectronicscale
andrecordtheweight.
Turnontheairconditionerincoolingmode.
Openthevalves(Lowside)onthechargesetand
chargethesystemwithliquidrefrigerant.
Whentheelectronicscaledisplaystheproperweight
(refertothegaugeandthepressureofthelowside),
disconnectthechargehosefromthethree-wayvalve’s
serviceportimmediatelyandturnofftheairconditioner
beforedisconnectingthehose.
Mountthevalvestemcapsandtheserviceport.Use
torquewrenchtotightentheserviceportcaptoa
torqueof18N.m(13.27ft·lbs).

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