Lenze HighLine C 8400

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13492559

8400

Inverters

8400 Inverter Drives HighLine C _ _ _ _ _ _ _ _

Reference manual EN

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Table of Contents3
About this Documentation23
Document History24
Conventions Used25
Terminology Used26
Definition of the Notes Used28
Introduction: Parameterising the Inverter29
Integrated Technology Applications31
Purpose of the Technology Applications32
Application Cases for a Technology Application32
Technology Application = Function Block Interconnection33
Selection of the Appropriate Commissioning Tool34
Overview: Accessories for Commissioning35
General Notes on Parameters36
Changing the Parameterisation with the Keypad37
Change Parameter Settings with PC and Lenze Software40
Save Parameter Settings in the Memory Module Safe against Mains Failure41
User Menu for Quick Access to Frequently Used Parameters43
Device Access Protection44
Password Protection45
Individual Password Protection for Single Communication Channels47
Device Personalisation49
Unlocking the Inverter with a Masterpin51
Device Identification52
Automatic Acceptance of the Device Name in the "Engineer52
Extended Item Designation52
Commissioning53
Safety Instructions with Regard to Commissioning54
Notes on Motor Control55
Preconditions for Commissioning with the "Engineer56
Trouble-Shooting During Commissioning57
Commissioning Wizard 840057
Manual Motor Direction of Rotation Check (Manual Control)59
Commissioning of the "Actuating Drive Speed" Technology Application60
Prepare Inverter for Commissioning61
Creating an "Engineer" Project & Going Online62
Parameterising the Motor Control63
Parameterise Application64
Save Parameter Settings Safe against Mains Failure66
Enable Inverter and Test Application66
Commissioning of the "Table Positioning" Technology Application68
Prepare Inverter for Commissioning70
Creating an "Engineer" Project & Going Online71
Parameterising the Motor Control72
Parameterise Application73
Set Machine Parameters74
Set the Position Encoder75
Set Homing77
Enter One or more Profiles79
Save Parameter Settings Safe against Mains Failure81
Enable Inverter and Test Application81
Commissioning of the "Switch-Off Positioning" Technology Application83
Prepare Inverter for Commissioning85
Creating an "Engineer" Project & Going Online86
Parameterising the Motor Control87
Parameterise Application88
Save Parameter Settings Safe against Mains Failure90
Enable Inverter and Test Application90
PC Manual Control91
Activate PC Manual Control91
Speed Control94
Set/Reset Home Position96
Manual Jog97
Positioning (Relative or Absolute)98
Device Control (DCTRL)100
Device Commands (C00002/X)102
Load Lenze Setting105
Load All Parameter Sets106
Save All Parameter Sets107
Enable/Inhibit Inverter108
Activate/Deactivate Quick Stop109
Optional Settings110
Flow Diagram111
Reset Error112
Delete Logbook113
Device Search Function113
Device State Machine and Device States114
Firmwareupdate115
Init116
Ident117
Safetorqueoff118
Readytoswitchon119
Switchedon120
Operationenabled121
Troubleqsp122
Trouble123
Fault124
Systemfault124
Automatic Restart after Mains Connection/Fault125
Inhibit at Power-On" Auto-Start Option125
Auto-Start Option "Inhibit at Lenze Setting127
Internal Interfaces | "Ls_Driveinterface" System Block128
Wcancontrol/Wmcicontrol Control Words131
Wdevicestatusword Status Word133
Motor Control (MCTRL)134
Motor Selection/Motor Data135
Selecting a Motor from the Motor Catalogue in the "Engineer139
Automatic Motor Data Identification141
Application Notes for Asynchronous Motors with High Slip Speed148
Selecting the Control Mode149
Selection Help153
Defining Current and Speed Limits154
V/F Characteristic Control (Vfcplus)157
Parameterisation Dialog/Signal Flow158
Basic Settings160
Defining the V/F Characteristic Shape161
Defining Current Limits (Imax Controller)162
Optimising the Control Mode163
Adapting the V/F Base Frequency164
Adapting the Vmin Boost166
Optimising the Imax Controller167
Optimising the Stalling Behaviour168
Torque Limitation169
Defining a User-Defined V/F Characteristic171
Remedies for Undesired Drive Behaviour174
V/F Characteristic Control - Energy-Saving (Vfcpluseco)175
Parameterisation Dialog/Signal Flow176
Comparison of Vfcpluseco - Vfcplus178
Basic Settings179
Optimising the Control Mode180
Improving the Behaviour at High Dynamic Load Changes181
Adapting the Slope Limitation for Lowering the Eco Function182
Optimising the Cos/Phi Controller182
Remedies for Undesired Drive Behaviour183
V/F Control (Vfcplus + Encoder)185
Parameterisation Dialog/Signal Flow186
Basic Settings188
Parameterising the Slip Regulator189
Sensorless Vector Control (SLVC)192
Parameterisation Dialog/Signal Flow193
Types of Control195
Speed Control with Torque Limitation195
Torque Control with Speed Limitation196
Basic Settings197
Optimising the Control Mode198
Optimising the Starting Performance after a Controller Enable198
Optimise Speed Controller199
Optimising Dynamic Performance and Field Weakening Behaviour200
Optimising the Stalling Behaviour201
Optimise Response to Setpoint Changes and Determine Mass Inertia202
Slip Calculation from Motor Equivalent Circuit Diagram Data205
Optimising Field Feedforward Control and Torque Feedforward Control206
Remedies for Undesired Drive Behaviour207
Sensorless Control for Synchronous Motors (SLPSM)208
Parameterisation Dialog/Signal Flow210
Types of Control213
Basic Settings214
Optimising the Control Mode216
Optimise Current Controller217
Optimise Speed Controller218
Optimise Response to Setpoint Changes and Determine Mass Inertia221
Current-Dependent Stator Leakage Inductance Ppp(I)224
Pole Position Identification Without Motion226
Field Weakening for Synchronous Motors228
Servo Control (SC)231
Parameterisation Dialog/Signal Flow232
Types of Control235
Speed Control with Torque Limitation235
Torque Control with Speed Limitation237
Basic Settings238
Parameterising the Encoder/Feedback System239
Optimising the Control Mode240
Optimise Current Controller241
Optimise Speed Controller242
Optimise Response to Setpoint Changes and Determine Mass Inertia245
Setting the Current Setpoint Filter (Band-Stop Filter)248
Adapting the Max. Acceleration Change (Jerk Limitation)249
Slip Calculation from Motor Equivalent Circuit Diagram Data250
Optimising the Behaviour of the Asynchronous Motor in the Field Weakening Range252
Feedforward Control of the Current Controller257
Parameterisable Additional Functions258
Selection of Switching Frequency258
Operation with Increased Rated Power262
Flying Restart Function264
DC-Injection Braking267
Manual DC-Injection Braking (DCB)268
Automatic DC-Injection Braking (Auto-DCB)268
Slip Compensation271
Oscillation Damping272
Oscillation Damping Voltage Range273
Oscillation Damping in the Field Weakening Range274
Phase Sequence Reversal for Correcting Misconnected UVW Motor Phases275
Encoder/Feedback System276
Parameterising Digital Inputs as Encoder Inputs280
Generation of the Actual Speed Value281
HTL Encoder at DI1/DI2282
HTL Encoder at DI6/DI7284
Position Control/Additive Speed Specification285
Braking Operation/Brake Energy Management286
Setting the Voltage Source for Braking Operation289
Selecting the Response to an Increase of the DC-Bus Voltage289
Inverter Motor Brake291
Avoiding Thermal Overload of the Brake Resistor294
Control of Multiple Internal Brake Choppers in the DC-Bus System294
Monitoring297
Device Overload Monitoring (Ixt)298
Motor Load Monitoring (I2Xt)299
Motor Overcurrent Monitoring301
Motor Temperature Monitoring (PTC)302
Brake Resistor Monitoring (I2Xt)303
Motor Phase Failure Monitoring305
Motor Phase Error Monitoring before Operation306
Mains Phase Failure Monitoring308
Maximum Current Monitoring308
Current Monitoring for Overload309
Maximum Torque Monitoring310
Motor Speed Monitoring310
Encoder Open-Circuit Monitoring311
Internal Interfaces | System Block "Ls_Motorinterface312
Internal Status Signals | System Block "Ls_Devicemonitor320
O Terminals323
Digital Input Terminals324
Change Function Assignment326
Using DI1(6) and DI2(7) as Digital Inputs327
Using DI1(6) and DI2(7) as Frequency Inputs328
Using DI1(6) as Counting Input333
Internal Interfaces | System Block "Ls_Digitalinput337
Output of the Encoder Position of the DI1/DI2 Frequency Input340
Digital Output Terminals345
Internal Interfaces | System Block "Ls_Digitaloutput347
Analog Terminals348
Parameterising Analog Input351
Signal Adaptation by Means of Characteristic353
Parameterising Analog Output355
Internal Interfaces | System Block "Ls_Analoginput356
Internal Interfaces | System Block "Ls_Analogoutput357
Touch Probe Detection358
Parameter Setting360
Internal Interfaces | System Block "Ls_Touchprobe363
Application Example: "Position Measurement364
Configuring Exception Handling of the Output Terminals365
User-Defined Terminal Assignment366
Source-Destination Principle367
Changing the Terminal Assignment with the Keypad368
Changing the Terminal Assignment with the "Engineer370
Technology Applications373
Selection of the Technology Application and the Control Mode374
TA "Actuating Drive Speed375
Basic Signal Flow376
Internal Interfaces | Application Block "La_Nctrl378
Terminal Assignment of the Control Modes386
Terminals 0387
Terminals 2388
Terminals 11389
Terminal 16390
Keypad391
Can393
MCI394
Process Data Assignment for Fieldbus Communication395
Setting Parameters (Short Overview)397
Configuration Parameters399
TA "Actuating Drive Speed (AC Drive Profile)402
I/O Assemblies403
Basic Signal Flow404
Internal Interfaces | Application Block "La_Nctrl407
Terminal Assignment of the Control Modes416
Terminals 0417
Terminals 2418
Terminals 11419
Terminal 16420
Keypad421
Can423
MCI424
Process Data Assignment for Fieldbus Communication425
Run/Stop Event426
Scaling of Speed and Torque Values427
AC Drive Profile Diagnostic Parameters428
Setting Parameters (Short Overview)428
Configuration Parameters430
TA "Table Positioning435
Basic Signal Flow436
Possibilities for the Position Selection437
Internal Interfaces | Application Block "La_Tabpos439
Terminal Assignment of the Control Modes449
Terminals 0450
Terminals 2451
Terminals 11452
Terminal 16453
Keypad454
Can456
MCI457
Process Data Assignment for Fieldbus Communication458
Setting Parameters (Short Overview)460
Configuration Parameters461
TA "Switch-Off Positioning464
Basic Signal Flow466
Internal Interfaces | Application Block "La_Switchpos467
Truth Table for Activating the Pre-Switch off474
Terminal Assignment of the Control Modes475
Terminals 0475
Terminals 2475
Terminals 11476
Terminal 16479
Keypad480
Can482
MCI483
Process Data Assignment for Fieldbus Communication484
Setting Parameters (Short Overview)486
Configuration Parameters488
Generalpurpose" Functions491
Analog Switch491
Arithmetic492
Multiplication/Division492
Binary Delay Element493
Binary Logic493
Analog Comparison494
Binary Signal Monitor494
Analog Signal Monitor495
D-Flipflop495
Counter496
Basic Drive Functions (MCK)497
Basic Signal Flow498
Internal Interfaces | System Block "Ls_Motioncontrolkernel499
MCK Control Word505
MCK Status Word507
Status Bit "Homposavailable509
Status Bit "S_Shapingactive510
Status Bit "Breadytooperate511
MCK State Machine512
Standby" Operating Mode513
Interface to Safety System514
Consideration of Residual Value in Case of External Profile Calculation515
Mckinterface516
Control Inputs | "L_Mckctrlinterface" Function Block518
Alternative Functions for Control Bit "Posexecute523
Operating Mode Change with Profile Number524
Status Outputs | FB "L_Mckstateinterface525
Basic Settings528
Machine Parameters528
Gearbox Ratio530
Feed Constant531
Activation of the Modulo Measuring System532
Min/Max Speed535
Limit Position Monitoring536
Software Limit Positions536
Hardware Limit Switches539
Target Position Monitoring (Status "Drive in Target")541
Monitoring of the Maximum Travel Distance543
Following Error Monitoring System544
Monitoring of the Following Error in Case of Controller Inhibit545
Setpoint Holdback for Bus Runtime Compensation546
Setting or Activation of Maximum Jerk for Traversing Profiles550
Speed Follower551
Parameter Setting551
Functional Settings551
Requesting the Operating Mode552
Setpoint Selection552
Homing553
Parameter Setting554
Functional Settings555
Homing Mode556
Home Position & Home Value Offset569
Traversing a Sequence Profile after Completion of Homing569
Measurement of the Distance between Pre-Stop Mark/Limit Switch and TP/MP569
Option "Actual MCTRL Position Received at Mains Switch-Off570
Requesting the Operating Mode570
Execute Homing571
Homing on the Fly572
Manual Jog573
Parameter Setting574
Functional Settings575
Smooth Start and Quick Stop of the Drive576
Second Speed576
Time-Based Start of Second Speed577
Requesting the Operating Mode578
Executing Manual Jogging578
Manual Jog to Limit Position579
Retracting of an Operated Limit Switch581
Positioning582
Possible Motion Profiles583
Parameter Setting584
Functional Settings585
Profile Entry586
Positioning Modes589
Touch Probe Positioning590
S-Ramp Time for Jerk Limitation591
Requesting the Operating Mode593
Carrying out Positioning593
Stipulation of the Profile to be Executed593
Starting/Cancelling a Traversing Task594
Override of the Parameterised Positioning Mode595
Position Teaching596
Stop597
Parameter Setting597
Requesting the Operating Mode597
Position Follower598
Parameter Setting599
Functional Settings599
Requesting the Operating Mode600
Setpoint Selection600
Override601
Speed Override602
Acceleration Override603
S-Ramp Smoothing Override604
Holding Brake Control605
Internal Interfaces606
Parameter Setting608
Operating Mode609
Functional Settings611
Switching Thresholds612
Application and Release Time613
Ramp Time for Approaching the Setpoint Speed615
Motor Magnetising Time (Only with Asynchronous Motor)616
Actual Value Monitoring616
Process When Brake Is Released617
Process When Brake Is Closed618
Behaviour in Case of Pulse Inhibit620
Feedforward Control of the Motor before Release621
Diagnostics & Error Management623
Basics on Error Handling in the Inverter623
LED Status Displays624
LED Status Displays of the Device Status625
Drive Diagnostics with the "Engineer626
Display Details of the Error628
Drive Diagnostics Via Keypad/Bus System629
Logbook632
Functional Description632
Filtering Logbook Entries633
Automatic Recording of Device-Internal Signals at the Time the Error Occurs633
Reading out Logbook Entries635
Exporting Logbook Entries to a File636
Storing the Logbook in the Project637
Reading out the Logbook from an External Control/Visualisation638
Monitoring640
Monitoring Configuration641
Setting the Error Response642
Autofailreset Function643
Maloperation of the Drive644
Operation Without Mains Supply646
Error Messages of the Operating System647
Structure of the 32-Bit Error Number (Bit Coding)647
Structure of the 16 Bit Error Number (Bit Coding)650
Reset Error Message651
Export Error Texts652
Short Overview (A-Z)653
Cause & Possible Remedies656
Ls_Seterror_1" System Block679
Ls_Seterror_2" System Block680
Oscilloscope Function681
Technical Data682
Operation683
User Interface684
Selecting Signal Sources to be Recorded686
Selecting the Recording Time/Sample Rate687
Defining the Trigger Condition688
Starting Recording689
Cyclic Recording690
Adjusting the Representation690
Cursor Function: Reading Individual Measured Values692
Last Settings692
Managing Oscillograms694
Commenting the Oscillogram694
Saving an Oscillogram in a File695
Loading the Oscillogram File696
Overlay Function697
Deleting an Oscillogram File Saved in the Project698
System Bus "CAN on Board699
General Information700
General Data and Application Conditions700
Supported Protocols701
Communication Time702
Possible Settings Via DIP Switch703
Activating the Bus Terminating Resistor703
Setting the Baud Rate704
Setting the Node Address704
LED Status Displays for the System Bus705
Going Online Via the System Bus706
Reinitialising the Canopen Interface706
Structure of the CAN Data Telegram707
Identifier707
User Data709
Communication Phases/Network Management710
Status Transitions711
Network Management Telegram (NMT)712
Parameterising the Inverter as CAN Master713
Process Data Transfer714
Available Process Data Objects715
RPDO1 | Port Block "Lp_Canin1716
RPDO2 | "Lp_Canin2" Port Block718
RPDO3 | "Lp_Canin3" Port Block720
RPDO4 | "Lp_Canin4" Port Block722
TPDO1 | "Lp_Canout1" Port Block724
TPDO2 | "Lp_Canout2" Port Block725
TPDO3 | "Lp_Canout3" Port Block726
TPDO4 | "Lp_Canout4" Port Block727
Identifiers of the Process Data Objects728
Transmission Type730
Synchronisation of Pdos Via Sync Telegram732
Monitoring of the Rpdos for Data Reception733
Configuring Exception Handling of the CAN Pdos733
Parameter Data Transfer735
Identifiers of the Parameter Data Objects736
User Data736
Command737
Addressing by Means of Index and Subindex738
Data 1739
Error Messages740
Parameter Data Telegram Examples742
Read Parameters742
Write Parameters743
Read Block Parameters744
Monitoring747
Integrated Error Detection747
Heartbeat Protocol748
Telegram Structure748
Parameter Setting749
Commissioning Example750
Emergency Telegram751
Implemented Canopen Objects752
Internal Interfaces | System Block "Ls_Canmanagement778
Fieldbus Interface (MCI)779
Process Data Transfer780
Control Mode "MCI782
Port Block "Lp_Mciin783
Port Block "Lp_Mciout784
CAN Gateway785
Synchronisation of the Internal Time Base786
Internal Interfaces | System Block "Ls_Syncmanagement787
Parameter Change-Over788
Configuring Parameter Change-Over Via the "Engineer" Parameterisation Dialog789
Configuring the Parameter List(S)790
Configuring Control Inputs793
Functional Settings794
Error Message794
Configuring the Definable Parameter List by Means of Parameterisation795
Configuring the Motor Data Parameter List by Means of Parameterisation796
Internal Interfaces | System Block "Ls_Writeparamlist799
Parameter Reference801
Structure of the Parameter Descriptions802
Data Type802
Parameters with Read-Only Access802
Parameters with Write Access804
Parameters with Setting Range804
Parameters with Selection List804
Parameters with Bit-Coded Setting805
Parameters with Subcodes806
Parameter Attributes806
Parameter List808
Overview of All Parameters with Power-Related Lenze Setting1170
Selection List - Analog Signals1172
Selection List - Digital Signals1178
Selection List - Angle Signals1185
Table of Attributes1187
Working with the FB Editor1204
Basics1204
Basic Components of a Drive Solution1205
What Is a Function Block1206
Parameterisable Function Blocks1207
What Is a System Block1207
What Is a Port Block1208
What Is an Application Block1208
Conventions Used for Input/Output Identifiers1209
Scaling of Physical Units1210
User Interface1211
Toolbar1212
Search Function1213
Level Selection1214
Editor View/Overview1216
Context Menu1217
Status Bar1217
Overview1218

Brand	Lenze
Model	HighLine C 8400
Category	Inverter
Language	English

Lenze HighLine C 8400 - User Manual

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Lenze HighLine C 8400 Specifications

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