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Lewmar V1 User Manual

Lewmar V1
40 pages
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Lewmar V1-6 Windlass
65001201 Issue 8
Owners Installations, Operation & servicing manual
GB

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Lewmar V1 Specifications

General IconGeneral
Rope Size12 mm (1/2")
Motor TypePermanent Magnet
Remote Control OptionYes
TypeVertical
Voltage12V
Chain Size8mm (5/16")

Summary

1. Introduction

Product support

Information on contacting Lewmar for product support and dealer locations.

CE Approvals

Instructions to contact Lewmar for CE approval certificates.

Important information about this manual

Explanation of safety warnings and product damage notices used throughout the manual.

2. Safety Notice

2.1 Windlass general

General safety guidelines and operator responsibilities for windlass usage.

2.2 Fitting

Essential requirements for correct windlass installation as per the manual.

2.3 Electrical

Crucial safety precautions for electrical installation, including power disconnection.

3. Specifications

4. Installation

Comprehensive guide to installing the Lewmar windlass.

4.1 Basic requirements

Lists necessary tools and materials for windlass installation.

4.2 Accessories

Guidance on using genuine Lewmar parts and accessories for optimal performance.

4.3 Gypsy Suitability

4.4 V1-6 Above deck preparation

Detailed steps for planning and preparing the deck for windlass mounting.

4.5 V1-6 Deck thickness

Models V1-3

Minimum deck thickness for V1-3 models, including stud compatibility.

Models V4-5

Minimum deck thickness for V4-5 models, including stud compatibility.

Model V6

Minimum deck thickness for V6 models, including stud compatibility.

4.6 V1-6 Below deck preparation

Models V1-3

Motor/gearbox connection method for V1-3 models via fast fit clamp.

Models V4-5

Motor/gearbox connection method for V4-5 models via through deck bolts.

Models V6

Motor/gearbox connection method for V6 models via downtube.

Models V1-5

Rope/chain lead and vertical fall requirements for V1-5 models.

Model V6 (Chain Only)

Chain lead and vertical fall requirements for V6 chain-only models.

4.7 V1-6 Above deck fitting

Model V1-3

Drilling hole specifications for V1-3 models during deck fitting.

Models V4-6

Drilling hole specifications for V4-6 models during deck fitting.

Models V1-5

Deck mat placement and sealant application for V1-5 models.

Model V6

Sealant application for V6 models during deck fitting.

4.8 V1-3 Under deck fitting

4.9 V4-5 Under deck fitting

Instructions for fitting the motor/gearbox under deck for V4-5 models.

4.10 V6 Under deck fitting

4.11 V1-6 Loading rope/chain

Procedure for loading rope or chain for efficient anchor deployment.

5. Electrical wiring

5.1 Electric cable selection

Recommendations for selecting appropriate electrical cable for windlass wiring.

5.2 Wiring

Guidelines for planning and executing the windlass wiring system installation.

5.3 Electric motor terminal connections

Critical cautions for making secure electric motor terminal connections.

5.4 Control switch installation

5.5 V1-6 Wiring diagram

V4

V6

6. Hydraulic System

6.1 Installation

General guidance and requirements for hydraulic windlass system installation.

6.2 Hydraulic motor/gearbox

Details on the hydraulic motor/gearbox specifications and performance.

6.3 Hose types

Recommended hose types and sizes for hydraulic system connections.

6.4 Motor ports - standard motor/gearbox

7. Operation

7.1 V1-6 Braked anchor free-fall

Procedure for engaging the braked anchor free-fall mechanism.

7.2 Power up/down

To release anchor.

Steps to release the anchor using the windlass's power down function.

To retrieve anchor.

Steps to retrieve the anchor using the windlass's power up function.

7.3 V1-3 manual recovery

Gypsy/drum versions

Instructions for manual recovery using gypsy/drum configurations.

7.4 V2-6 Independent warping

Gypsy/drum only

Steps for independent warping using only the gypsy/drum mechanism.

7.5 Operating tips

8. Servicing

8.1 Servicing schedule

Recommended routine and annual maintenance tasks for the windlass.

8.2 V1-6 Gypsy replacement/service

Illustrated guide for replacing and servicing the V1-6 gypsy.

8.3 Manual recovery gypsy replacement

8.4 Gypsy/drum replacement

8.5 V1-5 Control arm replacement/service

8.6 V1-3 Fall-safe pawl and lever replacement/service

8.7 V1 Exploded view

V1 PARTS LIST

8.8 V2 & V3 Exploded view

V2-3 PARTS LIST

8.9 V4 & V5 Parts list

8.10 V6 Parts list

9. Specifications

9.1 V1-3 Dimensions

Detailed dimensional drawings and measurements for V1-3 windlass models.

9.2 V4-5 Dimensions

9.3 V6 Dimensions

9.4 Gypsy Sizing

9.5 V1-6 Deck template guide

9.6 Electric specifications

10. Trouble shooting

10.1 Electric windlass

Troubleshooting guide for common electrical faults in electric windlasses.

10.2 Hydraulic windlass

Hydraulic leak

Identification and resolution of hydraulic oil leakage issues.

Hydraulic question & answer

FAQ and troubleshooting steps for hydraulic windlass operation problems.

11. Warranty

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