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LEYBOLD DK 200 User Manual

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30 pages
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E and DK - Pumps
Rotary Piston Pumps
E 250, DK 200
Cat. No.
105 36
111 16
895 08
895 09
895 10
166 17
166 37
Operating Instructions
GA 02.200/8.02
Vacuum Solutions
Application Support
Service
LEYBOLD VACUUM
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LEYBOLD DK 200 Specifications

General IconGeneral
BrandLEYBOLD
ModelDK 200
CategoryWater Pump
LanguageEnglish

Summary

Product Description

Design and Principle of Operation

Explains the pump's design, operating mechanism, piston movement, and gas ballast function.

Supplied Equipment

Lists items included with the pump, such as connection flanges, centering rings, and sealing components.

Technical Data and Accessories

Provides detailed technical specifications, dimensions, performance data, and available accessories for E and DK series pumps.

Lubricants

Details the recommended vacuum pump oil (N 62) and its key properties for lubrication and sealing.

Operation and Installation

Installation Guidelines

Covers correct pump placement, mounting on a horizontal surface, and environmental considerations like ambient temperature.

Electrical Connections

Instructions for safe electrical hook-up, including wiring diagrams for star and delta connections.

Vacuum System Connection

Guidance on connecting intake and exhaust lines, line sizing, and installing protective devices like SECUVAC valves.

Start-up Procedure

Steps to follow for initial pump start-up, including checking oil levels and ensuring proper operating temperature.

Pump Operation Modes

Details on operating the pump with non-condensable gases and with condensable gases/vapors, including gas ballast use.

Shutdown and Storage

Procedures for safely shutting down the pump and preparing it for storage, especially after pumping hazardous media.

Switching off via Monitoring

Instructions for controlling pump shutdown using monitoring facilities or motor protection switches.

Maintenance and Service

Maintenance Schedule

Outlines recommended intervals for regular maintenance tasks like checking oil and cleaning components.

Checking Oil Condition and Level

How to inspect the pump's oil for clarity, correct level in the pump and gear housing, and detect issues.

Oil Change Procedures

Step-by-step instructions for changing the oil in the pump's pumping chamber and gear housing.

Cleaning the Dirt Trap

Details on cleaning the inlet port's wire-mesh filter to prevent reduced pumping speed.

Pump Cleaning

Recommendations for preventive maintenance and cleaning when operating under special conditions.

Disassembly and Reassembly

Comprehensive guide on disassembling and reassembling pump components for repair, including torque values.

Leybold Service Information

Guidelines for returning pumps for repair, emphasizing the need for a contamination declaration.

Troubleshooting

EC Declaration of Conformity

EEC Manufacturer's Declaration

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