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LEYBOLD SCREWLINE SP 630 F User Manual

LEYBOLD SCREWLINE SP 630 F
82 pages
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P/N
117 007, 117 008
117 105 - 117 108
117 017 - 117 019 ATEX 3i
117 113, 117 114
117 115, 117 116 ATEX 3i
SCREWLINE
SP 630, SP 630 F
Dry Compressing Screw Vacuum Pump
Operating Instructions GA02411_002_C0

Table of Contents

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LEYBOLD SCREWLINE SP 630 F Specifications

General IconGeneral
BrandLEYBOLD
ModelSCREWLINE SP 630 F
CategoryWater Pump
LanguageEnglish

Summary

Important Safety Information

Warning Symbols and General Hazards

Explains warning symbols and covers mechanical, electrical, thermal, and material hazards.

Specific Safety Risks

Covers ignition risk, noise, and pump damage risks.

ATEX Classification and Marking

Key to ATEX Symbols and Temperature Classes

Explains ATEX symbols, temperature classes, and ambient conditions.

ATEX Areas of Application and Ignition Sources

Details ATEX zones, application suitability, and potential ignition sources.

ATEX Special Requirements and Safety Measures

Safe Usage Conditions and Hazard Mitigation

Outlines mandatory conditions for safe ATEX operation, including grounding and spark prevention.

Description of the SCREWLINE Pump

Design and Function Principles

Explains the pump's design, cantilevered rotors, shaft seals, and cooling.

Technical Data Summary

Presents key technical specifications like pumping speed, pressure, and motor data.

Technical Data - Water Cooling System

Water Cooling System Specifications

Details specifications for the water cooling system, including connections and flow rates.

Pump Performance and Dimensions

Pumping Speed Curve and Dimensional Drawings

Illustrates pump performance and provides physical dimensions and handling marks.

Monitoring and Gas Ballast Valve Data

SP-Guard Monitoring System Specifications

Lists operating voltage, power, protection, and output signals of the SP-Guard.

Purge Gas Facility and Supplied Equipment

Purge Gas Facility Data and Supplied Items

Specifies purge gas facility data and lists standard supplied equipment with the pump.

Built-in Accessories - SP-Guard System

SP-Guard System Details

Explains the SP-Guard's functions, sensors, outputs, and operating hours counter.

Available Pump Versions Overview

Pump Model Configurations and Part Numbers

Lists different pump versions with their corresponding part numbers and required operating instructions.

Accessories

List of Optional Accessories

Catalog of optional accessories for the pump, including part numbers.

Transport and Storing

Safe Pump Transportation and Storing Procedures

Provides instructions for safe transportation, lifting, and storing the pump.

Installation Requirements

Placement, Floor Mounting, and Air Cooling

Specifies site selection, floor requirements, air cooling, and cover functions for installation.

Connection to the System

System Connection Safety and Guidelines

Emphasizes safety precautions and general rules for connecting the pump to the system.

System Connections - Intake and Delivery

Intake and Discharge Connection Details

Details requirements for intake port, lines, discharge line, and condensate management.

Electrical Connection - Motor Protection

Motor Protection Setup and Start-up Options

Explains motor protection, PTC sensors, start-up circuits, and soft start functionality.

Electrical Connection Diagrams

Motor Wiring Configurations

Illustrates different three-phase motor wiring diagrams for selectable voltages.

Motor Operation Checks

Checking Motor Rotation Direction

Provides procedures and safety warnings for verifying the motor's direction of rotation.

Operation Modes and Temperature Sensing

Frequency Converter Operation and Oil Temperature Sensor

Details operating with frequency converters and the function of the oil temperature sensor.

Cooling Water Management

Oil Temperature Limits and Cooling Water Connection

Guides on oil temperature limits, cooling water connection, and thermostat settings.

Cooling Water Quality Requirements

Water Quality Parameters

Lists acceptable limits for appearance, conductivity, and chemical composition of cooling water.

System Block Diagram and SP-Guard Connection

SP-Guard Electrical Connection Procedures

Details the electrical connection procedure for the SP-Guard monitoring system.

SP-Guard Signal Outputs

SP-Guard Output Signal Characteristics

Explains the characteristics of the SP-Guard's status output signals and their protection.

SP-Guard Status Table and Parameters

Switching Output Logic and Parameter Settings

Defines output logic and lists parameter values for SP-Guard monitoring.

Gas Ballast and Purge Gas Systems

Gas Ballast Valve and Purge Gas Valve Connection

Guides on connecting gas ballast and purge gas valves, including electrical and gas supply.

Operation - Start-up Procedures

Oil Filling and Level Check

Step-by-step instructions for filling the gear oil, checking the level, and important precautions.

Pump Operation

Normal Operation, Vibration Monitoring, and SP-Guard Reset

Guidelines for operation, vibration monitoring, and resetting the SP-Guard.

Gas Ballast and Purge Gas Operation

Gas Ballast and Purge Gas Operational Details

Explains the function and operation of gas ballast and mandatory purge gas for ATEX.

Routine Checks and Maintenance Log

Regular Operational Check Items

Lists essential checks for ensuring reliable pump operation, including ATEX logging.

Operation - Shutting Down and Storage Preparation

Shutting Down Procedures and Water Cooling Prep

Procedures for safely switching off the pump and preparing water-cooled units for standstill or storage.

Maintenance Safety Precautions

General Safety During Maintenance Activities

Critical safety instructions for all maintenance, including lockout/tagout and PPE.

Maintenance - Oil and Filter Management

Oil Level Check and Oil/Filter Change Procedure

Detailed steps for checking oil level, changing gear oil, and replacing the oil filter.

Maintenance - Cleaning Components

Cleaning Oil Cooler and Dust Filters

Instructions for cleaning the oil cooler and dust filters, and draining condensate.

Maintenance - Water Cooling System Components

Water Filter and Heat Exchanger Maintenance

Maintenance schedules for the water filter and heat exchanger, including cleaning and replacement.

Maintenance - Air Filter and Purge Gas Throttles

Gas Ballast Filter Check and Purge Gas Throttles Replacement

Steps for cleaning the gas ballast air filter and replacing purge gas throttles.

Service and Packaging for Return

Service at Leybold Requirements and Packaging

Procedures and documentation required when sending a pump for service, including packaging.

Maintenance Schedule

SP 630 Maintenance Tasks and Intervals

Table outlining scheduled maintenance tasks, intervals, and responsibilities for the SP 630.

Troubleshooting - SP-Guard Display Issues

Common SP-Guard Messages and Causes

Lists common malfunctions displayed by the SP-Guard and their possible causes and remedies.

Troubleshooting - Pump Performance Issues

Start-up, Pressure, and Speed Problems

Addresses issues like pump not starting, pressure problems, and low pumping speed.

Troubleshooting - Operational Anomalies

Overheating, Noise, Oil Film, and Purge Gas Issues

Diagnoses and resolves problems related to overheating, noise, oil film, and purge gas indication.

Waste Disposal Procedures

General and Waste Oil Disposal Guidelines

Guidelines for handling and disposing of contaminated components and waste oil, emphasizing regulations.

EU Declaration of Conformity

Product Compliance and Standards

Declares compliance with EU directives and lists applied harmonized standards for the pump.

Declaration of Contamination Form

Contamination Declaration Instructions and Form Fields

Explains the process for declaring contamination levels of equipment sent for service.

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