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LEYBOLD ScrewLine SP250 User Manual

LEYBOLD ScrewLine SP250
76 pages
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P/N
115 001
115 003 ATEX 3i
115 006
SCREWLINE SP 250
Dry Compressing Screw Vacuum Pump
Operating Instructions GA02412_002_C0

Table of Contents

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LEYBOLD ScrewLine SP250 Specifications

General IconGeneral
BrandLEYBOLD
ModelScrewLine SP250
CategoryWater Pump
LanguageEnglish

Summary

Important Safety Information

Explanation of Warning Symbols

Explains the meaning of hazard symbols and warnings used in the manual.

Mechanical Hazards

Safety precautions for mechanical risks during operation and handling.

Electrical Hazards

Critical safety measures for electrical connections and operation.

Thermal Hazards

Warns about risks from hot surfaces and components.

Hazards from Materials and Substances

Lists substances and conditions to avoid pumping or handling.

Ignition Risk

Addresses risks operating in potentially explosive atmospheres.

Noise Hazard

Information on noise levels and recommended hearing protection.

Risk of Pump Damage

Factors that can cause pump damage if not avoided.

ATEX Compliance and Safety

Classification and Marking

Details ATEX classification and marking of the SP 250 pump.

Key to Symbols

Explains symbols used in ATEX classification for equipment.

Temperature Classifications

Details temperature classes based on max surface temperature.

Special Operating Conditions

Outlines specific requirements for safe ATEX operation.

Areas of Application

Describes suitable operating environments for ATEX.

Ignition Temperatures

Discusses ignition temperatures for gases, vapors, and dusts.

Safety Measures

Lists safety measures for ATEX operation, including hot surfaces and sparks.

Product Description and Specifications

Design and Function

Explains SP 250 pump's design and operational principles.

Technical Data

Provides detailed technical specifications for the pump and its components.

Supplied Equipment

Lists items included with the SP 250 pump upon delivery.

Built-in Accessories

Details the integrated SP-Guard monitoring system.

Accessories

Lists optional accessories available for the SP 250 pump.

Wearing Parts and Spare Parts

Identifies consumable parts and original spare parts.

Transport and Storage

Transporting the Pump

Covers safe handling, lifting, and moving procedures.

Pumps with Castors

Details handling for pump models with castors.

Storing the Pump

Guidelines for proper storage of the vacuum pump.

Installation Guide

Pump Placement

Guidelines for site selection and ensuring stability.

Conforming Utilisation

Describes intended industrial applications and media compatibility.

Connecting to the System

Instructions for connecting intake and discharge lines.

Electrical Connection

Details motor protection, start-up circuits, and mains connection.

Oil Temperature Monitoring

Explains oil sensor use and SP-Guard integration.

Connecting the SP-Guard

Steps for connecting the SP-Guard monitoring system.

Retrofitting Gas Ballast Valve

Instructions for installing manual or solenoid gas ballast.

Connecting the Purge Gas Valve

Details the purge gas valve connection procedure.

Operating the Vacuum Pump

Start-up Procedures

Covers initial oil filling and switching the pump on.

General Operation

Discusses continuous operation, noise, and SP-Guard feedback.

Gas Ballast Operation

Explains the function and use of the gas ballast valve.

Purge Gas Operation

Details the procedure for operating with purge gas.

Regular Checks

Outlines routine checks for safe and reliable operation.

Switching Off and Shutting Down

Provides instructions for safely stopping the pump.

Maintenance and Service

Checking the Oil Level

Procedures for monitoring and maintaining the correct oil level.

Oil Change and Filter Replacement

Steps for changing the gear oil and oil filter.

Cleaning the Oil Cooler

Instructions for cleaning the oil cooler for efficient cooling.

Condensate and Filter Maintenance

Covers draining condensate and cleaning intake filters.

Gas Ballast and Throttle Maintenance

Procedures for checking/cleaning ballast filters and replacing throttles.

Service and Decontamination

Guidelines for sending the pump for service and decontamination.

Maintenance Schedule

Outlines recommended maintenance intervals and tasks.

Troubleshooting Guide

SP-Guard Display Issues

Addresses common malfunctions indicated on the SP-Guard display.

Pump Start-up Problems

Covers issues with pump not starting or motor protection trips.

Performance Issues

Addresses problems with ultimate pressure, pumping speed, and system pressure.

Operational Anomalies

Discusses overheating, excessive noise, and oil in junction box.

Waste Disposal

General Disposal Guidelines

Procedures for handling contaminated equipment and components.

Waste Oil Disposal

Specific instructions for the proper disposal of waste oil.

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