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LG Flatron W2242T - User Manual

LG Flatron W2242T
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COLOR MONITOR
SERVICE MANUAL
Website:http://biz.LGservice.com
E-mail:http://www.LGEservice.com/techsup.html
CAUTION
BEFORE SERVICING THE UNIT,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CHASSIS NO. : LM73A
MODEL: W2242T(W2242T-SFT.A***Q*)
W2242T(W2242T-BFT.A***Q*)
( ) **Same model for Service
Internal Use Only
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Summary

Specifications

LCD Characteristics

Details of the Thin Film Transistor Color LCD Module, including active display area and pixel pitch.

Optical Characteristics

Specifications for viewing angle, luminance, and contrast ratio.

Signal Input Specifications

Sync signal type, video input signal details, and frequency ranges.

Maximum Resolution

Supported analog and digital display resolutions.

Power Supply Details

Power adapter input and power consumption by mode.

Environmental Operating Conditions

Recommended temperature and humidity ranges for operation.

Physical Dimensions

Width, depth, and height of the monitor with tilt.

Product Weight

Net and gross weight specifications.

Safety and Handling Precautions

Safety-Related Component Warnings

Importance of specific safety components and original parts for preventing hazards.

LCD Module Handling Guidelines

Precautions for mounting, pressing, scratching, and grounding the LCD module.

Electric Shock Hazards

Warnings about high voltage, especially with inverter circuits.

Servicing Tool Safety

Recommendation to use plastic screwdrivers to prevent shock during service.

Servicing Procedures

General Servicing Precautions

Standard procedures for unplugging, testing, and cleaning during service.

Electrostatic Discharge (ESD) Protection

Techniques to prevent damage to sensitive electronic components from static electricity.

Soldering and Component Replacement

General Soldering Guidelines

Guidelines for proper soldering iron use, solder type, and cleaning.

IC, Transistor, and Diode Replacement

Methods for removing and replacing Integrated Circuits, transistors, and diodes.

Fuse and Resistor Replacement

Steps for replacing fuses and conventional resistors.

Circuit Board Foil Repair

Repairing Damaged Copper Traces

Techniques for repairing damaged copper traces on printed circuit boards using jumper wires.

Timing Chart

Video and Sync Timing Parameters

Detailed table of horizontal and vertical timing specifications for various display modes.

Disassembly and Block Diagrams

Monitor Disassembly Steps

Illustrated guide on how to take apart the monitor unit.

System Block Diagram

Overview of the main functional blocks and interconnections.

Description of Block Diagram Components

Explanation of the Video Controller, Power, and MICOM parts.

LIPS Board Block Diagram

Block diagram and description of the power supply board (LIPS).

Adjustment and Calibration

Port Setup for Adjustment Software

Procedure for configuring the system to run adjustment utilities.

EDID Data Management

Instructions for reading and writing Extended Display Identification Data.

Service OSD Menu

Accessing the Service OSD

Steps to enter the special service On-Screen Display menu.

Cable Connection for Service

Diagram illustrating the correct cable connections for service operations.

Troubleshooting Guide

No Power Troubleshooting

Diagnostic steps for a monitor that does not power on.

No Raster Troubleshooting (LIPS)

Steps to diagnose lack of display on the LIPS power board.

No Raster Troubleshooting (Main)

Steps to diagnose lack of display on the main board.

DPM Troubleshooting

Diagnostic steps for issues related to the Display Power Management (DPM) function.

Wiring Diagram

Internal Wiring Diagram

Schematic showing internal cable connections between components.

Exploded Views and Parts List

Exploded View of Components

Visual representation of how the monitor is assembled.

Parts List for Exploded View

List of part numbers and descriptions corresponding to the exploded view.

Overview

This document outlines the service and maintenance procedures for the LG Color Monitor, specifically the FLATRON W2242T series (models W2242T-SFT.AQ and W2242T-BFT.AQ). This service manual is intended for internal use by LG Electronics for training and service purposes, providing comprehensive information for technicians to effectively troubleshoot, repair, and maintain these LCD monitors.

Function Description

The LG FLATRON W2242T is an LCD color monitor designed to display video signals from various sources. At its core, the monitor's functionality is managed by a video controller part, which is responsible for processing and converting video signals. This part amplifies analog video signals, converts them to digital, and utilizes a pixel clock for precise timing. The pixel clock operates within a range of 25MHz to 136MHz (or 28MHz to 146MHz depending on the specific W2242S case model). The video controller integrates a Scaler, an ADC converter, a TMDS receiver, and an LVDS transmitter. The Scaler is crucial for taking the converted analog-to-digital video signal, interpolating it to a 1680x1050 resolution, and then outputting an 8-bit R, G, B signal to the transmitter for display.

The monitor's power system is robust, featuring a power part that includes 3.3V and 1.8V regulators. These regulators convert the 5V power supplied by the power board to the necessary voltages for various components. Additionally, 22V is provided for the inverter, and 5V powers the LCD panel and the micom (microcontroller). The 5V supply is further regulated down to 3.3V and 1.8V for the main board's integrated circuits. The inverter is a critical component, converting the DC 22V to AC 700Vrms to operate the module's back-light lamps, ensuring proper screen illumination.

The MICOM part, which includes the video controller, houses an EEPROM IC for storing control data, a Reset IC, and the microcontroller itself. The micom intelligently identifies the polarity and frequency of the H/V sync signals received from the signal cable, and the control data for different operating modes is stored within the EEPROM.

The LIPS (LG Inverter Power Supply) board is a key element of the power system. It incorporates EMI components to meet global marketing EMI standards like FCC, VCCI CISPR, including a line-filter, line capacitor, and primary protection fuse. The input rectifier and filter convert the input AC voltage to a DC voltage via a bridge rectifier and a bulk capacitor. Energy transfer occurs through a power transformer, converting primary energy to secondary. The output rectifier and filter manage pulse width modulation control, providing driver signals to power switches and adjusting the duty cycle based on AC input and output loading to stabilize the DC output. It also monitors for over-power protection. A photo-coupler isolation mechanism feeds back DC output status to the primary controller, ensuring stabilized DC output voltage. Finally, a signal collection function gathers changes from the DC output and relays them to the primary via the photo transistor.

Usage Features

The LG FLATRON W2242T monitor offers a user-friendly interface for various display modes and adjustments. The monitor supports both analog and digital input signals, accommodating a wide range of devices. Its maximum resolution is 1680x1050 at 60Hz for both analog and digital inputs, providing clear and detailed visuals.

Power consumption is optimized, with the monitor consuming less than 45W (max) or 40W (typ) in normal operation, indicated by a blue LED. In standby, suspend, or DPMS (Display Power Management Signaling) off modes, power consumption drops to less than 1W, with an amber LED indicator. When the power switch is completely off, there is no power consumption.

The monitor features a Service OSD (On-Screen Display) menu, accessible by turning off the power, waiting 5 seconds, and then pressing the MENU and POWER switches for 1 second. This menu provides advanced calibration and diagnostic options. These include:

  • CLEAR ETI: Initializes settings based on time.
  • Auto Color: Automatically sets white balance, gain, and offset values (activated by pressing the key for over 3 seconds).
  • Module: Allows selection of the applied module.
  • NVRAM INIT: Initializes the EEPROM (24C16), requiring a key press for over 3 seconds.
  • R/G/B-9300K / R/G/B-6500K: Manually sets R/G/B values for 9300K and 6500K color temperatures.
  • R/G/B-Offset / R/G/B-Gain: Manually adjusts R/G/B offset and gain values for analog inputs.

The monitor's physical design includes a base lock mechanism for easy assembly and disassembly of the stand and base cover. The control buttons are integrated into the cabinet, and the back cover can be disassembled for service access.

Maintenance Features

This service manual emphasizes safety and precision in all maintenance operations. Technicians are advised to follow strict safety precautions, particularly regarding safety-related components marked on schematic diagrams and parts lists. These critical parts must be replaced with manufacturer-specified components to prevent electric shock, fire, or other hazards. Unauthorized modifications are prohibited and will void warranties.

When handling the LCD module with the backlight unit, technicians must mount the module using all four corner mounting holes. Care must be taken not to press on the panel or its edges, scratch it with sharp objects, or expose it to ESD (Electrostatic Discharge), high temperatures, high humidity, or direct sunlight. Technicians are required to be grounded via a wrist band when working with the module. Cleaning the panel surface should only be done with a soft material to avoid damage. A plastic screwdriver is recommended for service operations to protect against shock hazards.

For soldering, a grounded-tip, low-wattage soldering iron with an appropriate tip size and shape (500°F to 600°F) and RMA resin-core solder (60% tin/40% lead) should be used. The soldering iron tip must be kept clean and tinned, and surfaces to be soldered must be thoroughly cleaned. Specific unsoldering and soldering techniques are detailed to prevent overheating circuit board foil.

Special procedures are outlined for removing and replacing various components:

  • IC Removal/Replacement: For slotted holes, leads are straightened, solder is drawn away, and the new IC is inserted, bent, and soldered.
  • "Small-Signal" Discrete Transistor Removal/Replacement: Defective transistors are clipped, and replacement leads are bent into a "U" shape, crimped, and soldered.
  • Power Output, Transistor Device Removal/Replacement: Solder is removed, heat sink mounting screws are detached, the transistor is removed, a new one inserted, soldered, and the heat sink replaced.
  • Diode Removal/Replacement: Defective diodes are clipped, replacement leads are wrapped around existing leads, crimped, and soldered, ensuring correct polarity.
  • Fuse and Conventional Resistor Removal/Replacement: Leads are clipped, replacement leads are crimped around the stake top, and connections are soldered, maintaining original spacing to prevent excessive component temperatures.

Circuit board foil repair techniques are also provided for both IC connections and other areas. For IC connections, damaged copper patterns are removed, solder resist and acrylic coating are scratched away, and a small gauge jumper wire is crimped around the IC pin and soldered. For other connections, the defective copper pattern is removed, and an insulated 20-gauge jumper wire is connected between the nearest components on either side of the pattern break, crimped, and soldered, ensuring the jumper wire does not touch other components or sharp edges.

Troubleshooting guides are included for common issues such as "No Power," "No Raster (OSD not displayed) – LIPS," "No Raster (OSD not displayed) – Main," and "Trouble in DPM (Display Power Management)." These guides provide step-by-step diagnostic flows, including checks for voltage levels, pulses, crystal frequencies, and connection lines, often accompanied by waveform examples for visual reference. The EDID (Extended Display Identification Data) Read & Write procedure is also detailed, allowing technicians to edit and update manufacturing information and serial numbers using the WinEDID.exe tool.

LG Flatron W2242T Specifications

General IconGeneral
Screen Size22 inches
Resolution1680 x 1050
Aspect Ratio16:10
Panel TypeTN
Brightness300 cd/m²
Contrast Ratio1000:1
Response Time5 ms
Viewing Angle (Horizontal)170°
Viewing Angle (Vertical)160°
Input ConnectorsD-Sub, DVI-D
Power Consumption (Standby)1 W

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