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Lincoln Electric EAGLE 10,000 User Manual

Lincoln Electric EAGLE 10,000
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SVM192-A
April, 2009
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
. . . and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.
SERVICE MANUAL
For use with machine code number: 11096, 11397
EAGLE
10,000
Sales and Service through Subsidiaries and Distributors Worldwide
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
World's Leader in Welding and Cutting Products
Copyright © Lincoln Global Inc.
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Lincoln Electric EAGLE 10,000 Specifications

General IconGeneral
BrandLincoln Electric
ModelEAGLE 10, 000
CategoryWelding System
LanguageEnglish

Summary

Safety

California Proposition 65 Warnings

State-specific warnings regarding engine exhaust.

For Engine Powered Equipment

Safety precautions for engine-powered equipment.

Electric and Magnetic Fields May Be Dangerous

Warnings about EMF fields and pacemakers.

Electric Shock Can Kill

Critical warnings about avoiding electrical shock.

Arc Rays Can Burn

Precautions against arc ray exposure.

Fumes and Gases Can Be Dangerous

Safety measures for welding fumes and gases.

Welding and Cutting Sparks Can Cause Fire or Explosion

Precautions to prevent fires from welding sparks.

Cylinder May Explode If Damaged

Safety guidelines for compressed gas cylinders.

Installation

Technical Specifications

Detailed technical data for the welder and engine.

Safety Precautions

General safety guidelines to follow before installation and operation.

Machine Grounding

Procedures for proper grounding of the machine.

Spark Arrestor

Information on spark arrester requirements.

Towing

Guidelines for safely towing the equipment.

Vehicle Mounting

Safety considerations for mounting the welder on a vehicle.

Oil

Lubrication system capacity and oil type.

Battery Connections

Instructions and precautions for connecting the battery.

Welding Output Cables

Recommendations for selecting welding cable sizes.

Angle of Operation

Maximum allowable engine operating angle.

Lifting

Safe procedures and equipment for lifting the machine.

High Altitude Operation

Specific advice for operating at high altitudes.

Muffler Relocation

Instructions for relocating the exhaust muffler.

Location / Ventilation

Proper placement for airflow and exhaust ventilation.

Connection of Lincoln Electric Wire Feeders

Guidance for connecting wire feeders.

Connection of the LN-25 to the Eagle 10,000

Specific connection procedure for LN-25 feeder.

Connection of K930-2 TIG Module to the Eagle 10,000

Procedure for connecting the TIG module.

Additional Safety Precautions

Extra safety advice for operating the welder.

Welder Operation

General guidelines for operating the welder.

Auxiliary Power

Details on providing auxiliary AC power.

120/240 Volt Dual Voltage Receptacle

Specifications for the dual voltage outlet.

120 V Duplex Receptacles

Guidelines for using 120V outlets.

Motor Starting

Information on starting motors using auxiliary power.

Auxiliary Power While Welding

Permitted simultaneous welding and power loads.

Standby Power Connections

Guidelines for using the welder as standby power.

Operation

Safety Precautions

Essential safety measures before operating the machine.

General Description

Overview of the welder's features and construction.

Welder Controls - Function and Operation

Explanation of the welder's controls and their functions.

Engine Switch

Operation of the engine start, idle, and stop switch.

Range Switch

Selection of amperage ranges for welding processes.

Control Dial

Fine adjustment of welding current.

Approximate Fuel Consumption

Estimated fuel usage for different operating modes.

Starting/Shutdown Instructions

Procedures for starting and stopping the engine safely.

Break-in Period

Initial engine break-in procedures and oil change recommendations.

Welding Process

Guidelines for various welding processes.

Wire Feed Welding Processes

Procedures for wire feed welding.

Arc Gouging

Using the welder for arc gouging.

Summary of Welding Processes

Table summarizing welding process parameters.

Accessories

Optional Equipment (Field Installed)

List of optional accessories available for field installation.

Recommended Equipment

Recommended equipment for different welding types.

Plasma Cutting

Information on plasma cutting accessories.

Maintenance

Safety Precautions

Critical safety warnings for performing maintenance.

Routine Maintenance

Daily checks and tasks for machine upkeep.

Engine Oil Change

Step-by-step guide for changing engine oil.

Engine Oil Refill Capacities

Specific oil capacities for the engine.

Air Cleaner and Other Maintenance

Maintenance for air cleaner, switches, and cleaning.

Engine Adjustments

Information on engine adjustments like governor settings.

Slip Rings

Inspection and maintenance of slip rings and brushes.

Hardware

Notes on fastener types used.

Battery

Safety and procedures for battery maintenance.

Engine Maintenance Parts

List of common engine maintenance parts.

Theory of Operation

Battery, Starter, Engine, Rotor, Stator, and Idler Solenoid

Explanation of the basic components and their roles.

Rotor Field Feedback and Auxiliary Power

How rotor field feedback affects output and auxiliary power generation.

Weld Winding, Reactor, and Range Switch

Function of weld winding, reactor, and range switch in current control.

Output Bridge, Choke, and Output Terminals

AC to DC conversion and output filtering process.

Troubleshooting and Repair

How to Use Troubleshooting Guide

Instructions on how to use the troubleshooting section.

PC Board Troubleshooting Procedures

Steps for diagnosing and replacing PC boards.

Rotor Voltage Test

Procedure to test DC voltage applied to the rotor.

Rotor Resistance Test

Test to check for shorted or grounded rotor windings.

Auxiliary and Field Winding Test

Procedure to test AC voltages from stator windings.

Output Rectifier Bridge Test

Test to determine if rectifier bridge diodes are faulty.

Charging Circuit Test

Test to verify the functionality of the charging system.

Engine Throttle Adjustment Test

Procedure to check and adjust engine RPM.

Brush Removal and Replacement

Steps for accessing and replacing generator brushes.

Printed Circuit Board Removal and Replacement

Procedure for removing and installing the main circuit board.

Output Rectifier Bridge Removal and Replacement

Steps for removing and replacing the output rectifier bridge.

Engine/Rotor Removal and Replacement

Procedures for removing and replacing the engine or rotor assembly.

Retest After Repair

Guidelines for retesting the machine after repairs.

Electrical Diagrams

Wiring Diagram - Code 11096 (M20317)

Electrical wiring schematic for machine code 11096.

Wiring Diagram - Code 11397 - (M21271)

Electrical wiring schematic for machine code 11397.

Schematic - Complete Machine - Code 11096 (L12259)

Overall machine schematic for code 11096.

Schematic - Complete Machine - Code 11397 (L13104)

Overall machine schematic for code 11397.

Schematic - Idler/Field Control P.C. Board (L12197)

Schematic diagram for the Idler/Field Control PC Board.

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