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Lincoln Electric FineLine 12864 User Manual

Lincoln Electric FineLine 12864
118 pages
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Operator’s Manual
FineLine
®
300HD Plasma System
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www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
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IM10560 eta D eussI | Dec-19
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
12864
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
*This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to
non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

Table of Contents

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Lincoln Electric FineLine 12864 Specifications

General IconGeneral
BrandLincoln Electric
ModelFineLine 12864
CategoryWelding System
LanguageEnglish

Summary

Safety Warnings

General Safety Precautions

Essential safety information for operators, observers, maintenance, and proximity personnel.

California Proposition 65 Warning

Warning about chemicals in fumes/gases known to cause birth defects or cancer.

Ultraviolet Radiation Protection

Guidance on protecting skin and eyes from UV radiation produced by plasma cutting.

Fire Prevention Guidelines

Precautions to prevent fires caused by sparks, flammable materials, and gas.

Noise Protection and Hearing Safety

Advises on using ear protection due to high noise levels during cutting.

Toxic Fume and Gas Prevention

Recommendations for ventilation and breathing equipment to avoid harmful fumes.

Health Support Equipment Interference

Guidelines to minimize exposure to electric/magnetic fields affecting medical devices.

Electric Shock Prevention Measures

Critical safety precautions to avoid fatal electric shock hazards from high voltages.

Explosion Prevention and Gas Safety

Guidelines for safe handling of compressed gas cylinders and preventing explosions.

Relevant Safety Standards Index

Lists publications for further info on safety practices for plasma arc cutting.

System Specifications

System Description

Overview of the FineLine 300HD Plasma System for mechanized cutting.

System Components List

Lists the standard and optional components included with the FineLine 300HD Plasma System.

Regulatory Compliance Information

Information regarding the system's compliance with relevant standards.

Power Supply Specifications

Detailed specifications for the FineLine 300HD Power Supply unit.

Cooling System and Torch Coolant Details

Information on the cooling system, fluid type, and coolant specifications.

Gas Supply Requirements and Specifications

Details on plasma, shield, preflow, and marking gas types and flow rates.

Automatic Gas Console (AGC) Specifications

Specifications and physical dimensions for the AGC unit.

Arc Start Console (ASC) Specifications

Specifications and physical dimensions for the ASC unit.

Magnum PRO LC300M Plasma Torch Details

Specifications, weight, and dimensions for the plasma torch.

Plasma Console App & CutLinc Server Requirements

Requirements for the HMI and specifications for the console app and server.

Ethernet Router/Switch Specifications

Specifications for the required user-supplied Ethernet router/switch.

Airborne Noise Emissions Levels

Chart showing noise levels generated by the system at different distances.

Electromagnetic Compatibility (EMC) Compliance

Information on CE marking and compliance with EN 60974-10 for EMC.

System Installation Guide

Component Placement Instructions

Guidelines for positioning the Power Supply, AGC, ASC, and Torch.

System Connection Diagram

Visual guide illustrating how to connect all system components.

RF and EMI Grounding Procedures

Proper grounding techniques to minimize RF/EMI and ensure system immunity.

Primary Power Input Connections

Instructions for connecting the primary power supply, including voltage selection.

Gas Supply Input Connections

Details on connecting plasma, shield, preflow, and marking gas hoses.

Power Supply Output Connections

Instructions for connecting electrode lead, work ground, nozzle lead, and coolant hoses.

Arc Start Console Output Connections

How to connect torch leads, ASC control cable, and ASC ground cable.

Automatic Gas Console Input Connections

Steps for connecting plasma, shield, and pre/post gas hoses to the AGC.

Automatic Gas Console Output Connections

How to connect the plasma and shield hoses from the AGC to the torch leads.

Plasma Torch Connections Guide

Connecting various leads, hoses, and fittings to the plasma torch.

Torch Mounting Procedure

Steps for securely mounting the torch handle and clamp to the system.

Torch Consumable Installation Guide

Step-by-step guide for installing electrode, nozzle, shield, and other consumables.

Ethernet Cable Connections

Instructions for connecting the Power Supply, AGC, and HMI via Ethernet.

Emergency Stop (EStop) Circuit Wiring

How to connect the EStop wiring to the Power Supply terminal block.

CNC Interface Connections and I/O

Details on the optional CNC interface and its provided I/O signals.

System Software Installation Procedures

Procedures for installing CutLinc Server and Plasma Console App.

Cooling System Filling Procedure

Steps for filling the system with approved coolant and checking for leaks.

Final Installation Checklist

A checklist to ensure all installation steps have been completed correctly.

System Operation Overview

Status Lights and Buttons Guide

Explanation of status lights and buttons on the Power Supply and Plasma Console.

System Power Up and Operation Sequence

Step-by-step guide for powering up the system and performing cuts/marks.

Plasma Console App Operation

Detailed guide on using the Plasma Console App for settings and parameters.

Plasma Console App Diagnostics

How to access and interpret diagnostic information within the Plasma Console App.

LC300M Torch Consumables

Maximizing Torch Consumable Life

Guidelines and procedures to extend the lifespan of torch consumable parts.

Achieving Optimal Cut Quality

Factors affecting cut quality and how to adjust parameters for best results.

Piercing Thick Materials Safely

Precautions for piercing thick materials to prevent torch damage.

Moving Pierces and Edge Starts Techniques

Methods for starting cuts on thick materials to avoid consumable damage.

Selecting Correct Torch Consumables

Charts to help select the appropriate consumables based on material and amperage.

Replacing Torch Consumables

Detailed instructions for removing and installing torch consumables.

Plasma Cutting Parameter Charts

Tables providing starting parameters for cutting various materials and thicknesses.

Equipment Maintenance Procedures

Routine Maintenance Schedule

Monthly tasks for maintaining the Power Supply, AGC, and ASC.

Coolant Filter Replacement

Procedure for replacing the coolant filter cartridge without flushing the system.

Coolant Flush and Filter Replacement

Steps for flushing the cooling system and replacing the coolant filter.

Torch Consumable Inspection Guide

Guidelines for inspecting consumables for wear and damage to ensure cut quality.

Software and Firmware Updates

Procedures for updating the Power Supply, AGC, Plasma Console, and CutLinc Server.

Troubleshooting and Error Codes

Error Code Identification System

How to interpret error codes displayed by the Power Supply status light.

System Error Code Reference

Lists specific error codes for the Plasma Console and Power Supply with resolutions.

System Parts Identification

Power Supply Parts List

Exploded views and part numbers for the Power Supply assembly.

Automatic Gas Console (AGC) Parts

Exploded view and part list for the AGC unit.

Arc Start Console (ASC) Parts

Exploded view and part list for the ASC unit.

Plasma Torch and Related Parts

Part numbers for the torch handle, clamp, cooling tube, and consumables.

Hoses, Leads, and Cables List

Part numbers and available lengths for various hoses, leads, and cables.

Wiring and Flow Diagrams

Power Supply Wiring Diagram

Detailed wiring diagram for the FineLine 300HD Power Supply.

Cooling System Flow Diagram

Schematic showing the flow of coolant within the Power Supply.

Automatic Gas Console (AGC) Wiring Diagram

Wiring diagram for the Automatic Gas Console unit.

Automatic Gas Console (AGC) Flow Diagram

Flow diagram illustrating the gas paths within the AGC.

Arc Start Console (ASC) Wiring Diagram

Wiring diagram for the Arc Start Console unit.

Electromagnetic Compatibility (EMC)

EMC Background and Standards

Information on EMC compliance and standards for arc welding equipment.

EMC Installation and Usage Guidelines

User responsibilities for installing and using the equipment to maintain EMC.

EMC Area Assessment

Evaluating the surrounding area for potential electromagnetic problems before installation.

Methods for Reducing EMC Emissions

Techniques for reducing electromagnetic emissions from the plasma cutting equipment.

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