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Lincoln Electric FineLine 300HD User Manual

Lincoln Electric FineLine 300HD
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Operator’s Manual
FineLine 300HD Plasma System
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Date Purchased:
Code: (ex: 10859)
Serial: (ex: U1060512345)
THE LINCOLN ELECTRIC COMPANY
BK8053-000107 Rev D |
Issue Date: 11/2022 22801 St. Clair Avenue Cleveland, OH 44117-1199 U.S.A.
© Lincoln Global, Inc. All Rights Reserved Phone: +1.216.481.8100 www.lincolnelectric.com
®

Table of Contents

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Lincoln Electric FineLine 300HD Specifications

General IconGeneral
BrandLincoln Electric
ModelFineLine 300HD
CategoryWelding System
LanguageEnglish

Summary

Safety Warnings

General Precautions

General safety advice for operating and maintaining the plasma cutting system.

Ultraviolet Radiation Protection

Guidelines for protecting eyes and skin from UV radiation produced by plasma cutting.

Fire Prevention

Safety measures to prevent fires caused by sparks from plasma cutting.

Electric Shock Prevention

Critical safety guidelines to prevent electric shock hazards during operation and maintenance.

Explosion Prevention

Safety procedures for handling compressed gases and preventing explosions.

Specifications

System Description

Overview of the FineLine 300HD Plasma System's capabilities and design.

System Components

Lists standard, optional, and OEM supplied components of the plasma system.

FineLine 300HD Power Supply

Technical specifications for the FineLine 300HD Power Supply, including voltage, current, and dimensions.

Gas Supply

Details on plasma gas types, shield gas types, and gas supply pressure requirements.

Magnum PRO LC300M Plasma Torch & Accessories

Details on the plasma torch, its part numbers, weights, and physical dimensions.

Electromagnetic Compatibility (EMC)

Information on compliance with European EMC standards for arc welding equipment.

Installation

Component Placement

Guidelines for positioning the Power Supply, Gas Controller, ASC, and Torch.

Connection Diagram

Visual guide illustrating how to connect all system components.

Power Supply Input Connections - Primary Power

Instructions for connecting primary power to the Power Supply, including voltage selection.

Arc Start Console Output Connections

Guidance on connecting torch leads and cables to the Arc Start Console.

Install Consumables

Step-by-step guide for installing torch consumables like electrodes and nozzles.

Emergency Stop (EStop) Circuit

Instructions for integrating the Emergency Stop circuit wiring.

Commission the System

Steps for commissioning the system, including device discovery and assignment.

Fill the Cooling System

Instructions for filling the cooling system with the correct coolant.

Operation

Status Lights and Buttons

Explanation of status indicators and buttons on the Power Supply, UI, and GC.

Operational Sequence

Detailed steps for powering the system on, making a cut, and powering it down.

FineLine User Interface – Operation

How to navigate and operate the FineLine User Interface for cutting processes.

FineLine User Interface – Settings & Diagnostics

How to configure system settings like units, language, and gas types.

LC300M Plasma Torch & Consumables

Installing / Removing the Quick-Disconnect Torch Head

Procedures for installing and removing the quick-disconnect torch head.

Replacing Consumables

Detailed steps for replacing worn-out torch consumables.

Maximizing Consumable Life

Guidelines to extend the lifespan of torch consumable parts.

Cut Quality

Factors affecting cut quality and how to adjust parameters for optimal results.

Maintenance

Routine Maintenance

Regular maintenance tasks for the Power Supply, Gas Controller, and Torch.

Coolant Flush and Filter Replacement

Steps for flushing the coolant system and replacing the filter.

Software/Firmware Updates

Instructions for updating system software and firmware.

Troubleshooting

Error Identification

How the FineLine UI indicates errors and where to find error information.

Error Codes and Event Log

Explanation of event log entries, sources, and descriptions for troubleshooting.

Replacing System Components

Steps for replacing system components and re-commissioning the system.

Parts List

Torch and Related Parts

A list of torch parts, their part numbers, and descriptions.

Hoses, Leads, and Cables

Part numbers and lengths for various system hoses, leads, and cables.

Wiring & Flow Diagrams

Power Supply K4900-1 Wiring Diagram (click to open PDF)

Wiring diagram for the K4900-1 Power Supply.

Power Supply K4900-2 Wiring Diagram (click to open PDF)

Wiring diagram for the K4900-2 Power Supply.

Gas Controller (GC) Wiring Diagram

Wiring diagram for the Gas Controller.

Arc Start Console (ASC) Wiring Diagram

Wiring diagram for the Arc Start Console.

Appendix A Electromagnetic Compatibility (EMC)

Installation and Use

User responsibility for installation and resolving electromagnetic disturbances.

Methods of Reducing Emissions

Techniques to reduce electromagnetic emissions from the plasma cutting equipment.

Appendix B Inova System Integration

Inova System Components

List of components required for integrating the Inova torch height control system.

Connection Diagram

Diagram showing how to connect the Inova system components to the FineLine 300HD.

Appendix C PS Interconnect Cable Extender

PS Interconnect Cable #1

Instructions for connecting the first PS Interconnect Cable for length extension.

PS Interconnect Cable #2

Instructions for connecting the second PS Interconnect Cable for length extension.

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