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Lincoln Electric IDEALARC R3R 600-I User Manual

Lincoln Electric IDEALARC R3R 600-I
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IM 6000
May 2003
OPERATING MANUAL
THE LINCOLN ELECTRIC COMPANY
(AUSTRALIA) PTY. LTD.
A.B.N. 36 000 040 308
SYDNEY. AUSTRALIA
A Subsidiary of
THE LINCOLN ELECTRIC CO. U.S.A.
Associated Subsidiaries in Australasia, Asia, Canada, Europe, North and South America.
THE WORLD’S LEADER IN WELDING AND CUTTING PRODUCTS
SAFETY DEPENDS ON YOU
Lincoln Electric welders are designed and built with safety in mind. However, your overall safety can be
increased by proper installation and thoughtful operation on your part. Read and observe the general safety
precautions on page 2 and follow specific installation and operating instructions included in this manual.
Most importantly, think before you act and be careful.
IDEALARC R3R 500-I & 600-I
R3R 500-I K1380-A1 220/380/440V
K1380-A2 380/500V
K1380-A7 415V
R3R 600-I K1381-A1 TV
K1381-A7 415V

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Questions and Answers:

Lincoln Electric IDEALARC R3R 600-I Specifications

General IconGeneral
BrandLincoln Electric
ModelIDEALARC R3R 600-I
CategoryWelding System
LanguageEnglish

Summary

ARC WELDING SAFETY PRECAUTIONS

Electric Shock Hazards

Guidelines to prevent electrocution during welding operations.

Fumes and Gases Dangers

Precautions for avoiding hazardous fumes and gases produced by welding.

Arc Ray Burns

Safety measures to protect eyes and skin from arc radiation.

Fire and Explosion Risks

Preventing fires and explosions caused by welding sparks and materials.

ADDITIONAL SAFETY PRECAUTIONS

Cylinder Safety

Precautions for handling compressed gas cylinders to prevent damage or explosion.

Electrical Equipment Safety

Safety guidelines for using electrically powered welding equipment.

Engine Powered Equipment Safety

Safety measures for operating engine-driven equipment.

EMF EXPOSURE AND PACEMAKERS

Pacemaker Interference

Specific precautions for welders with pacemakers to prevent interference.

ELECTROMAGNETIC COMPATIBILITY (EMC)

PRODUCT SPECIFICATIONS

Technical Specifications Overview

Detailed technical data including duty cycle, OCV, and output range.

Input Current and Circuit Protection

Information on input voltage, rated current, and fuse requirements.

INSTALLATION GUIDELINES

Input Power Connection Requirements

Safety and procedural steps for connecting the machine's input power.

OPERATING PROCEDURES

MAINTENANCE AND TESTING

Power Rectifier and Ground Testing

Procedures for checking rectifier health and ground connections.

TROUBLESHOOTING GUIDE

How to Use the Troubleshooting Guide

Instructions on navigating and utilizing the troubleshooting section.

TROUBLESHOOTING COMMON PROBLEMS

Input Contactor Issues

Troubleshooting steps for an input contactor that chatters or fails to operate.

Machine Input Contactor Not Operating

Diagnosing causes for the machine's main contactor not engaging.

TROUBLESHOOTING OUTPUT AND CONTROL ISSUES

Machine Output Problems

Diagnosing low or no output, or open circuit voltage issues.

Output Control Malfunctions

Troubleshooting when the machine has maximum output but no control.

TROUBLESHOOTING PERFORMANCE AND PROTECTION ISSUES

Low Output and Overheating Trips

Addressing issues of low output and unexpected tripping due to overheating.

Reduced Output Under Load

Diagnosing why output reduces under load until arc is restarted.

TROUBLESHOOTING OPERATIONAL FAULTS

Tripping Under No Load and Noise

Troubleshooting machine trips under no load or excessive noise.

Arc Quality and Shut-off Issues

Diagnosing variable arc quality, sluggishness, or failure to shut off.

Current Control Not Functioning

Identifying causes when the machine's current control is unresponsive.

TROUBLESHOOTING REMOTE CONTROL

Remote Current Control Malfunction

Steps to diagnose and fix issues with the optional remote current control.

CONTROL CIRCUIT TROUBLESHOOTING CHART

DETAILED TROUBLESHOOTING PROCEDURES

COMPONENT LEVEL TROUBLESHOOTING

3 PHASE BRIDGE ASSEMBLY DIAGRAM

3 PHASE BRIDGE ASSEMBLY PARTS LIST

TRANSFORMER ASSEMBLY DIAGRAM

TRANSFORMER ASSEMBLY PARTS LIST

WIRING DIAGRAM

LIMITED WARRANTY INFORMATION

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