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Lincoln Electric POWER MIG IM736-D User Manual

Lincoln Electric POWER MIG IM736-D
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POWER MIG
300
OPERATOR’S MANUAL
IM736-D
February, 2004
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
For use with machine Code Numbers: 10562, 10952, 10958, 11000, 11097, 11098
For use with machine
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2004 Lincoln Global Inc.

Questions and Answers:

Lincoln Electric POWER MIG IM736-D Specifications

General IconGeneral
Input Frequency50/60 Hz
Max Output300 A
Output Current Range30-300 A
Wire Feed Speed Range50-700 ipm
Wire Diameter Range0.023-0.045 in
Input Voltage208/230/460 V
Duty Cycle60% at 300A
Weight83 kg

Summary

Installation

Technical Specifications

Details input voltage, duty cycle, output ratings, and wire/fuse sizes for the welder.

Input Power, Grounding and Connection Diagrams

Guidance on connecting the welder to the power supply and proper grounding.

Gun and Cable Installation

Procedure for connecting the welding gun and cable to the machine.

Operation

Controls and Settings

Identification and explanation of the machine's control panel components.

Output Controls

Explanation of the knobs used to adjust weld parameters like current and voltage.

Multi-Process Panel Functions

Description of the panel for selecting weld modes and parameters.

Feeding Wire Electrode

Procedure for feeding the welding wire through the gun and cable assembly.

Avoiding Wire Feeding Problems

Tips and procedures to prevent common wire feeding issues.

Maintenance

Safety Precautions

Safety warnings related to maintenance procedures.

Troubleshooting

Major Physical or Electrical Damage

Troubleshooting steps for severe damage or electrical issues.

Input Fuses Blowing or Breaker Tripping

Diagnosing and resolving issues with input fuses or breakers.

Machine Will Not Power Up (No Lights)

Steps to take if the welder does not turn on.

Machine Won't Weld, Can't Get Any Output

Troubleshooting no weld output or low output.

Thermal Symbol is Lit

Diagnosing the cause when the thermal overload indicator is active.

Output Voltage and Wire Feed Present Without Trigger

Diagnosing output without trigger activation.

Low Output / Cold Welds

Troubleshooting issues causing cold welds or low output.

Rough Wire Feeding or Wire Not Feeding

Addressing issues with wire feeding when drive rolls are turning.

Gas Does Not Flow When Gun Trigger is Pulled

Diagnosing problems with shielding gas flow.

Fault Codes

Explanation and troubleshooting of error codes displayed by the machine.

Push Pull Wire Feeding Problems

Comprehensive guide to troubleshooting push-pull wire feeding issues.

Stall Factor Number Adjustment

Procedure for adjusting the stall factor for push-pull operation.

Wiring Diagrams

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