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Lincoln Electric POWER MIG SVM165-A User Manual

Lincoln Electric POWER MIG SVM165-A
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POWER MIG
350MP
SERVICE MANUAL
SVM165-A
January. 2006
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
For use with machine Code Number: 11147, 11309
For use with machine
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2006 Lincoln Global Inc.
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Table of Contents

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Lincoln Electric POWER MIG SVM165-A Specifications

General IconGeneral
BrandLincoln Electric
ModelPOWER MIG SVM165-A
CategoryWelding System
LanguageEnglish

Summary

Safety

California Proposition 65 Warnings

Warnings about diesel and gasoline engine exhaust constituents known to cause cancer or birth defects.

Electric Shock Hazards

Warnings and precautions to avoid electric shock when operating welding equipment.

Arc Rays Hazards

Precautions for protecting eyes and skin from arc rays and spatter.

Fumes and Gases Hazards

Guidance on avoiding hazardous fumes and gases produced during welding.

Welding Sparks and Fire Hazards

Safety measures to prevent fire and explosion from welding sparks.

Installation

Troubleshooting & Repair

How to Use the Troubleshooting Guide

Step-by-step guide for effectively using the troubleshooting procedures.

Output Problems

Diagnosing and resolving issues related to welding output.

Machine Dead - No Output or Wire Feed

Troubleshooting steps when the machine shows no power or wire feed.

No Output, Normal Wire Feed

Resolving issues where wire feeds but there is no welding output.

Low Output / Stubbing Wire

Diagnosing and fixing problems with low welding output or wire stubbing.

Continuous Voltage/Wire Feed When Off

Troubleshooting when voltage or wire feed remains active without trigger activation.

No Wire Feed with Continuous Voltage

Addressing issues where voltage is present but wire feed is not active.

Function Problems

Troubleshooting issues related to machine functions like voltage control or gas flow.

Wire Feeding Problems

Diagnosing and resolving common wire feeding issues.

No Wire Feed When Trigger Pulled

Resolving issues where no wire feeds despite trigger activation.

Machine Stops Feeding Wire

Diagnosing why the wire feed stops during welding.

Welding Problems

Troubleshooting common welding quality issues.

Unstable or Hunting Arc

Resolving unstable arc conditions or 'hunting' arc.

Push Pull Wire Feeding Problems

Troubleshooting issues specific to push-pull wire feeding systems.

Drive Rolls Stop During Loading

Resolving drive rolls stopping during wire loading in push-pull systems.

Wire Bird Nesting During Loading

Troubleshooting wire bird nesting issues during push-pull loading.

Arc Length Variation

Diagnosing causes for inconsistent arc length during welding.

Wire Burn Back to Tip

Resolving wire burn back issues during welding.

Wire Bird Nesting During Welding

Troubleshooting wire bird nesting that occurs during the welding process.

Fault Codes and Definitions

List of fault codes, their definitions, and corrective actions.

Chopper Board Capacitor Discharge

Procedure for safely discharging capacitors on the chopper board.

Main Transformer Test

Procedure for testing the main transformer's primary and secondary windings.

Chopper Board Test

Procedure to test the chopper board for shorted IGBTs and correct input voltages.

Control Rectifier Test

Procedure to test the control rectifier for correct AC and DC voltages.

Output Rectifier Assembly Test

Test to determine if the output rectifier assembly is shorted.

Wire Drive Motor and Tachometer Feedback Test

Testing the wire drive motor and voltage feedback circuits for proper function.

Encoder PC Board Test

Procedure to test encoder functionality on specific machine models.

Current Transducer Test

Determining if the current transducer and its wiring are functioning correctly.

Power MIG 350MP Scrolling Dashes Test

Procedure to resolve 'scrolling dashes' error codes by performing a 'clear all' function.

Oscilloscope Waveforms

Guidelines for using an oscilloscope to analyze output waveforms.

Motor & Gear Box Assembly Removal and Replacement

Procedure for removing and replacing the motor and gear box assembly.

Output Rectifier Removal and Replacement

Procedure for removing and replacing the output rectifier assembly.

Chopper Board Assembly Removal and Replacement

Procedure for removing and replacing the chopper board assembly.

Main Transformer and Output Choke Removal and Replacement

Procedure for removing and replacing the main transformer and output choke.

Fan Motor Assembly Removal and Replacement

Procedure for removing and replacing the fan motor assembly.

Voltage & Current Calibration Procedure

Steps for checking and calibrating the welder's voltage and current output.

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