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Lincoln Electric Power Wave AC/DC 1000 User Manual

Lincoln Electric Power Wave AC/DC 1000
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• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
POWER WAVE AC/DC 1000
OPE RAT OR S MANUAL
IM848-A
June, 2009
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation ...
and thoughtful operation on your
part. DO NOT I NST AL L ,
OPERATE OR REPAI R THI S
EQUI PMENT WI THOUT READ-
ING THIS MANUAL AND T HE
SAFETY PRECAUTI ONS CON-
T AI NED T HROUGHOUT . And,
most importantly, think before you
act and be careful.
For use with machines having Code Numbers:
11124, 11226
Copyright © Lincoln Global Inc.
IEC 60974-1
®
This manual covers equipment which is no
longer in production by The Lincoln Electric Co.
Specications and availability of optional
features may have changed.

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Lincoln Electric Power Wave AC/DC 1000 Specifications

General IconGeneral
BrandLincoln Electric
ModelPower Wave AC/DC 1000
CategoryWelding System
LanguageEnglish

Summary

SAFETY

California Proposition 65 Warnings

Health warnings regarding cancer, birth defects, and other reproductive harm.

Engine Powered Equipment Safety

Safety precautions for operating equipment with engines.

Electric and Magnetic Fields (EMF) Safety

Precautions for potential health effects of EMF fields during welding.

Electrical Shock Hazards

Critical safety information about preventing electric shock.

Arc Ray Hazards

Safety measures to protect eyes and skin from arc rays.

Fumes and Gases Hazards

Precautions for breathing welding fumes and gases.

Welding Sparks and Fire Hazards

Safety advice to prevent fires and explosions from welding sparks.

Compressed Gas Cylinder Safety

Guidelines for safe handling and positioning of gas cylinders.

Electrically Powered Equipment Safety

Safety guidelines for electrical connections and grounding.

ELECTROMAGNETIC COMPATIBILITY (EMC)

EMC Conformance and Introduction

Information on EMC compliance and the nature of electromagnetic emissions.

EMC Installation and Use Guidelines

User responsibilities for installing and using equipment to minimize EMC issues.

EMC Area Assessment

Evaluating the surrounding area for potential electromagnetic interference.

Methods for Reducing EMC Emissions

Techniques to minimize electromagnetic interference from welding equipment.

INSTALLATION

Technical Specifications

Detailed specifications for the Power Wave AC/DC 1000.

Safety Precautions

Essential safety measures before and during installation.

Location, Mounting, and Environmental Limitations

Placement, mounting, and environmental operating constraints.

Input Power and Connections

Guidance on connecting input power, fuses, and grounding.

System Connection and Equipment

Connecting the power source to systems and listing compatible equipment.

Connection Diagrams

Visual guides illustrating system setup and connections.

Installation Step-by-Step Checklist

A checklist for performing the installation process.

Cable and Sense Lead Connections

Guidance on connecting welding cables, sense leads, and control cables.

External I/O Connector

Details on the external input/output connector and its pin assignments.

Configuration and Settings

Guidance on setting up system parameters like gear ratio, network, and DIP switches.

OPERATION

Operational Safety Precautions

Essential safety measures to follow during machine operation.

Welding Modes and Abbreviations

Explanation of welding modes, abbreviations, and their definitions.

Graphic Symbols

Explanation of graphical symbols used in the manual and on the machine.

Product Summary and Common Equipment

Overview of the machine's capabilities and recommended equipment packages.

Control Panel Overview

Description of controls and indicators on the machine's front and rear panels.

Power-Up Sequence

Steps and indicators for starting the welding machine.

Welding Procedures and Adjustments

Guidance on procedures, modes, sequence, and parameter adjustments for welding.

Multiple Arc Systems

Considerations and adjustments for operating multiple welding arcs simultaneously.

ACCESSORIES

Kits, Options, and Accessories

List of optional kits and accessories available for the system.

Software Tools

Software utilities provided for system integration and configuration.

MAINTENANCE

Maintenance Safety Precautions

Critical safety measures for performing maintenance procedures.

Routine and Periodic Maintenance

Guidelines for regular cleaning and performance checks.

Calibration Specification

Procedures and requirements for calibrating output voltage and current.

TROUBLESHOOTING

How to Use the Troubleshooting Guide

Instructions for navigating and using the troubleshooting section.

Troubleshooting with Status LEDs

Interpreting status light indicators to diagnose system issues.

Troubleshooting Error Codes

List and explanations of error codes for diagnosing machine problems.

DIAGRAMS

Power Source Wiring Diagram (Code 11124)

Wiring diagram for models with code number 11124.

Power Source Wiring Diagram (Code 11226)

Wiring diagram for models with code number 11226.

AC SWITCH WIRING DIAGRAM

AC Switch Wiring Diagram (Code 11124)

Wiring diagram for the AC switch assembly for code 11124.

AC Switch Wiring Diagram (Code 11226)

Wiring diagram for the AC switch assembly for code 11226.

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