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Lincoln Electric POWER WAVE S350 User Manual

Lincoln Electric POWER WAVE S350
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Operator’s Manual
POWER WAVE
®
®
S350
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM10007 | Issue D ate Oct- 13
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
11589
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)

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Lincoln Electric POWER WAVE S350 Specifications

General IconGeneral
BrandLincoln Electric
ModelPOWER WAVE S350
CategoryWelding System
LanguageEnglish

Summary

Safety Precautions and Warnings

General Safety Depends on You

General safety advice, warnings, and cautions for safe operation of welding equipment.

Personal Protection Equipment Guidelines

Guidelines for wearing appropriate eye, ear, and body protection during welding operations.

Safety Warnings and Hazards

Arc Welding Hazards and Pacemaker Users

Warnings about arc welding dangers, including for pacemaker wearers.

Specific Safety Hazards

Electric Shock Prevention Measures

Critical warnings about the risk of electric shock during welding operations.

Arc Ray Protection Measures

Precautions for protecting against burns from arc rays.

Fumes and Gas Hazards Management

Dangers associated with welding fumes and gases and necessary ventilation.

Fire, Explosion, and Cylinder Safety

Welding Sparks and Fire Prevention

Guidelines to prevent fires and explosions caused by welding sparks.

Compressed Gas Cylinder Safety

Precautions for handling compressed gas cylinders to prevent explosions.

Electrically Powered Equipment Safety

Safety measures for electrically powered welding equipment.

Installation - Technical Specifications

Input Voltage and Current Ratings

Details on input voltage requirements and current ratings for the welding power source.

Rated Output Capabilities

Output capabilities of the power source for different welding processes and duty cycles.

Installation - Process and Physical Specs

Installation - Safety, Location, and Grounding

Installation Safety Precautions

Essential safety guidelines to follow before starting the installation process.

Installation - Input Power Connections

Input Connection Procedures

Detailed steps for connecting the input power leads to the machine.

Installation - Connection Diagrams

Installation - Cable Recommendations

Recommended Work Cable Sizes for Arc Welding

Guidelines for selecting appropriate work cable sizes for arc welding.

Installation - Cable Inductance and Sensing

Installation - Voltage Sensing Details

Installation - Control Cable Connections

Operation - Safety and Startup

Operation Safety Precautions

Essential safety guidelines before operating the welding machine.

Operation - Controls Overview

Operation - Welding Procedures and Controls

Operation - Welding Modes Details

Operation - Pulse Welding and Arc Control

Maintenance Procedures

Maintenance Safety Precautions

Safety measures to follow before performing any maintenance.

Troubleshooting - Guide Overview

How to Use the Troubleshooting Guide

Instructions on how to effectively use the troubleshooting section.

Troubleshooting - Status LED Interpretation

Using Status LEDs for Troubleshooting

How to interpret status lights for identifying system problems.

Status LED Error Code Interpretation Table

Detailed table and explanation of status light conditions and their meanings.

Troubleshooting - Error Codes

Main Control Board Error Codes List

List and explanation of error codes indicated by the main control board status light.

Troubleshooting - Input Control Board Errors

Input Control Board Error Codes List

List and explanation of error codes originating from the input control board.

Troubleshooting - Basic Machine Problems

Input Fuse and Power Up Issues

Diagnosing problems related to input fuses and the machine not powering up.

Output and Voltage Related Problems

Troubleshooting issues with welding output and voltage.

Troubleshooting - Machine and Weld Quality Issues

Thermal Errors and Clock Functionality

Addressing thermal faults and issues with the real-time clock.

Troubleshooting - Arc Quality and Output Stability

Arc Wire Burnback and Shutdown Issues

Troubleshooting wire burnback and unexpected machine shutdowns.

Output and Arc Stability Problems

Resolving problems with full output and excessively long or erratic arcs.

Troubleshooting - Connectivity Issues

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