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Lincoln Electric RANGER 405D User Manual

Lincoln Electric RANGER 405D
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IMA 608D
September 2004
OPERATING MANUAL
THE LINCOLN ELECTRIC COMPANY
(AUSTRALIA) PTY. LTD.
A.B.N. 36 000 040 308
SYDNEY. AUSTRALIA
A Subsidiary of
THE LINCOLN ELECTRIC CO. U.S.A.
Associated Subsidiaries in Australasia, Asia, Canada, Europe, North and South America.
THE WORLD’S LEADER IN WELDING AND CUTTING PRODUCTS
SAFETY DEPENDS ON YOU
Lincoln Electric welders are designed and built with safety in mind. However, your overall safety can be
increased by proper installation and thoughtful operation on your part. Read and observe the general safety
precautions on page 2 and follow specific installation and operating instructions included in this manual.
Most importantly, think before you act and be careful.
RANGER 405D
Part No. KA1453
Multi Process DC Welder & three phase 15 kVA
Auxiliary Power Generator - Diesel Engine driven
Engine - Kubota / Perkins
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Lincoln Electric RANGER 405D Specifications

General IconGeneral
BrandLincoln Electric
ModelRANGER 405D
CategoryWelding System
LanguageEnglish

Summary

OPERATING MANUAL

SAFETY DEPENDS ON YOU

General safety advice for welder operation.

GENERAL SAFETY PRECAUTIONS

ELECTRIC SHOCK

Precautions against electric shock hazards during welding.

FUMES AND GASES

Safety measures for welding fumes and gases.

ARC RAYS

Protection from arc rays and spatter.

WELDING SPARKS

Preventing fires and explosions from welding sparks.

CYLINDER SAFETY

Safe handling of compressed gas cylinders.

EQUIPMENT SAFETY

Safety for electrical and engine equipment.

VRD AND EMC SAFETY

VRD - VOLTAGE REDUCTION DEVICES

Explanation of Voltage Reduction Devices and their safety benefits.

WELDING, EMF & PACEMAKERS

Safety considerations for EMF and pacemakers.

ELECTROMAGNETIC COMPATIBILITY

Instructions for reducing electromagnetic emissions.

PRODUCT DESCRIPTION AND SPECIFICATIONS

Technical Specifications

Detailed specs for welding, auxiliary power, and engine.

OPERATION AND CONTROL

Before Starting Procedures

Initial checks, fuel, oil, coolant, and battery setup.

Engine Operation and Controls

Key switch, idler, VRD, and panel controls.

Welder Operation Modes and Controls

Using different welding modes and panel controls.

INSTALLATION AND MAINTENANCE

Installation, Grounding, and Connections

Guidelines for placement, grounding, and wiring hookups.

Maintenance Procedures

Routine checks, oil, filter, air cleaner, cooling, fuel, and battery care.

TROUBLESHOOTING AND DIAGNOSTICS

Troubleshooting Common Issues

Solutions for common engine and welding output problems.

PCB Troubleshooting and Replacement

Diagnosing and replacing electronic control boards.

PARTS AND ACCESSORIES

Model Index and Assemblies

Identifying parts via index and illustrated breakdowns.

Optional Equipment

List and part numbers for optional accessories.

WIRING DIAGRAMS AND WARRANTY

Wiring Diagrams

Electrical schematics for troubleshooting and repair.

Limited Warranty Information

Terms and conditions of the product warranty.

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