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General| Fuel Type | Diesel |
|---|---|
| Duty Cycle | 100% at 250 Amps |
| Type | Engine Driven Welding Generator |
| Rated Output | 250 amps DC |
| Max Open Circuit Voltage | 80 V |
Notifies about potential cancer and reproductive harm from engine exhaust.
Warns about the dangers of arc welding and advises protection.
Discusses potential interference of EMF fields with pacemakers and health effects.
Details hazards of electric shock from welding circuits and precautions.
Advises on protecting eyes and skin from arc rays and spatter.
Explains health risks from welding fumes and gases and ventilation needs.
Warns about fire and explosion risks from welding sparks and materials.
Covers safety precautions for handling compressed gas cylinders.
Provides safety guidelines for electrical grounding and installation.
Instructions for inspecting equipment for shipping damage immediately upon receipt.
Explains the meaning and seriousness of WARNING and CAUTION statements in the manual.
Details engine, welder, generator, and physical specifications for the SA-250.
Covers initial setup, safety, and preparation before operating the equipment.
Provides guidance on proper grounding of the machine according to electrical codes.
Discusses the need for and selection of an exhaust spark arrester.
Recommends optimal placement for airflow and exhaust fume venting.
Instructions on safely using the lift bail for moving the equipment.
Factors to consider when adapting a trailer for the welding equipment.
Guide to connecting cables and selecting appropriate sizes for welding distance.
Essential checks for oil, fuel, and cooling system before starting the engine.
Safety precautions and procedures for connecting and charging the battery.
General safety guidelines to follow during operation of the welder.
Overview of the SA-250's capabilities, engine, and control panel features.
Instructions for starting, stopping, and fuel consumption of the diesel engine.
Guidance for starting the engine in cold temperatures and avoiding starting fluids.
Explanation of how to control welding current using the selector and adjustment knobs.
Defines duty cycle and how it applies to the SA-250's output ratings.
Describes the 'High' and 'Auto' modes of the electronic engine idler.
Information on the AC auxiliary power rating and available receptacles.
Lists and describes various optional kits and modules for the SA-250.
Caution against using the arc welder for pipe thawing due to safety risks.
Basic cleaning and maintenance tasks for the welder and controls.
Procedures for maintaining the radiator, coolant, and antifreeze.
Guidance on greasing bearings, emphasizing cleanliness and frequency.
Instructions for inspecting, cleaning, and replacing commutator and brushes.
Steps for maintaining the idler solenoid plunger and ensuring proper grounding.
Reminder to inspect nameplates and labels for legibility during maintenance.
Steps for purging air from the fuel system for Perkins 104-22 engine.
Explains the three-step process for diagnosing and resolving machine malfunctions.
Lists common welder problems, possible causes, and recommended actions.
Diagnoses engine starting issues, erratic operation, and shutdown causes.
Provides a guide for diagnosing and resolving issues with the electronic idler system.
Illustrates the electrical connections and components of the SA-250 welder.
Provides the physical dimensions and layout of the SA-250 welder.
Universal safety advice including contact with live parts, flammables, and PPE.
Emphasizes reading manufacturer instructions and following employer safety practices.
