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Lincoln Electric SAE -500 User Manual

Lincoln Electric SAE -500
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Operator’s Manual
SAE-500
TM
& SEVERE DUTY
TM
DC ARC WELDING POWER SOURCE
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www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM10199-A | Issue D ate Apr-17
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
12241, 12242, 12687, 12688
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
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to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use “Ask the Experts” at lincolnelectric.com
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no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
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Lincoln Electric SAE -500 Specifications

General IconGeneral
BrandLincoln Electric
ModelSAE -500
CategoryWelding System
LanguageEnglish

Summary

Installation Guide

Technical Specifications

Detailed technical data and capabilities of the SAE-500 welder and generator.

Installation Safety Precautions

Essential safety warnings and guidelines for installing the welding equipment safely.

Location, Stacking, and Angle of Operation

Guidelines for proper placement, stacking, and operating angles for optimal performance.

High Altitude and Towing Considerations

Adjustments for high altitude operation and recommendations for towing the equipment.

Operating the SAE-500 Welder

Operating Instructions and Safety

Comprehensive instructions for safe operation, including key safety warnings and precautions.

Engine Operation and Controls

Details on starting, stopping, and managing the engine, including dashboard gauges.

Welder Controls and Current Adjustment

Explanation of welder controls, including polarity, fine current adjustment, and remote control.

Auxiliary Power Controls

Information on the 115/230 VAC receptacles and related circuit protection.

Maintenance and Servicing Procedures

Routine and Periodic Maintenance Tasks

Scheduled tasks for daily, weekly, and monthly upkeep of the welding equipment.

Engine Oil and Air Filter Service

Procedures for changing engine oil and replacing or cleaning the air filter element.

Commutator, Brushes, and Cooling System

Maintenance for generator components and the engine's cooling system.

GFCI Receptacle Testing and Service Items

Procedure for testing GFCI receptacles and listing common replacement service items.

Troubleshooting Guide and Error Codes

How to Use the Troubleshooting Guide

Instructions on how to effectively use the guide to diagnose and resolve machine problems.

Engine Starting and Running Issues

Common problems and causes when the engine fails to start or runs erratically.

Welding Output and Control Problems

Troubleshooting common issues related to welding arc quality, current output, and control.

Electrical and Auxiliary Power Issues

Diagnosing problems with battery charging, auxiliary power, and engine idling.

Wiring and Dimension Diagrams

SAE-500 Electrical Wiring Diagram

Schematic illustrating the electrical connections and components of the SAE-500 unit.

SAE-500 Dimensional Drawings

Technical drawings showing the physical dimensions and center of gravity of the SAE-500.

Customer Assistance Policy

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