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Lincoln Electric SAE-300 MP User Manual

Lincoln Electric SAE-300 MP
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Operator’s Manual
SAE-300
®
MP
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM10209 | Issue D ate Mar-15
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
12268
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)

Questions and Answers:

Lincoln Electric SAE-300 MP Specifications

General IconGeneral
Max Output300 A
Fuel TypeDiesel
TypeEngine Driven
Input PowerN/A (Engine Driven)
Rated Output300A
Input VoltageN/A (Engine Driven)
Input PhaseN/A (Engine Driven)
Input FrequencyN/A (Engine Driven)
Welding ProcessesStick, TIG
Welding Current Range30-300 Amps AC/DC
Output Voltage RangeNot Applicable
Wire Feed Speed RangeNot Applicable

Summary

Safety Information

General Safety Warnings

Covers California Proposition 65, electrical hazards, arc hazards, fumes, fire, cylinders, and electrically powered equipment.

SECTION A: WARNINGS

Engine Powered Equipment Safety

Safety precautions for operating engine-powered equipment, including fuel handling and general operation.

Electric and Magnetic Fields

Information on potential health effects of EMF and procedures to minimize exposure.

SECTION A: WARNINGS

Electrical Shock and Arc Hazards

Details risks related to electric shock, arc rays, and welding fumes and gases.

SECTION A: WARNINGS

Fire, Explosion, and Cylinder Safety

Covers risks from welding sparks, compressed gas cylinders, and electrically powered equipment.

INSTALLATION

Technical Specifications

Details engine, welder, and generator output ratings, duty cycles, and physical dimensions.

INSTALLATION

General Description and Design Features

Overview of the SAE-300® MP, its capabilities, key features, and specific design elements.

Control Panel Overview

Explains the function of switches and dials on the control panel for operation.

INSTALLATION

Pre-Operation Installation Steps

Outlines installation steps like exhaust spark arresters, location, ventilation, and angle of operation.

INSTALLATION

Machine Grounding and Lifting

Covers machine grounding procedures, lift bail, and trailer mounting safety.

INSTALLATION

Vehicle Mounting and Cable Connections

Guidelines for mounting the welder on a vehicle and connecting welding cables.

Pre-Operation Fluid and Battery Service

Details checks for oil, fuel, cooling system, and battery before operation.

INSTALLATION

Battery Charging Procedures

Instructions on battery charging, polarity, and preventing damage.

INSTALLATION

Electrical Device Compatibility

Information on suitable and unsuitable electrical devices for powering.

OPERATION

Engine Operation Procedures

Details starting, stopping, cold weather, and high altitude engine operation.

Engine Break-In Procedure

Guidance on the proper procedure for breaking in the engine.

OPERATION

Welder Operation and Current Control

Explains duty cycle, current control, and arc characteristics adjustment.

OPERATION

Setting Controls for Stick Welding

Step-by-step guide to setting controls for stick welding.

Setting Controls for Wire Welding

Guide to setting controls for self-shielded and gas-shielded flux-cored welding.

OPERATION

Other Welding Modes and Idler Operation

Covers MIG, Carbon Arc Gouging, and the electronic idler system.

Auxiliary Power Usage

Information on using the AC auxiliary power output.

ACCESSORIES

Optional Field Installed Accessories

Information on obtaining and installing optional accessories.

MAINTENANCE

Maintenance Safety Precautions

Critical safety guidelines to follow before and during maintenance.

General Maintenance and Component Care

Covers cleaning, cooling system, bearings, commutator, and brushes.

Nameplates

Importance of inspecting and replacing nameplates for legibility.

MAINTENANCE

Engine Service Schedule

Specifies items and intervals for engine service and replacement.

MAINTENANCE

GFCI Testing and Resetting Procedure

Procedure for testing and resetting the Ground Fault Circuit Interrupter.

TROUBLE SHOOTING

How to Use Troubleshooting Guide

Instructions on how to use the troubleshooting guide effectively.

TROUBLE SHOOTING

Machine Output Consistency Issues

Diagnoses problems related to the machine failing to hold output consistently.

Engine Start and Running Problems

Addresses issues with the engine not starting or running irregularly.

TROUBLE SHOOTING

Welder Current and Arc Problems

Diagnoses issues with the welder failing to generate current or excessive arc noise/spatter.

Engine Protection Light Issues

Troubleshooting when the engine protection light does not come on.

TROUBLE SHOOTING

Electronic Idler Troubleshooting

Guide for diagnosing and resolving problems with the electronic idler system.

TROUBLE SHOOTING

Engine Speed Control Issues

Troubleshooting when the engine fails to pick up speed or return to low idle.

TROUBLE SHOOTING

Engine Start and Operation Failure

Addresses issues like engine not starting, not turning over, stopping during operation.

TROUBLE SHOOTING

Engine Protection Light and Fault Codes

Diagnoses engine protection light faults and interprets diagnostic LED flash codes.

Auxiliary Power Issues

Troubleshooting problems with the auxiliary power output.

TROUBLE SHOOTING

Smoke and Charging Issues

Addresses engine smoke color issues and faulty charging system.

Starter Motor and No Auxiliary Power

Diagnoses starter motor problems and issues with no auxiliary power.

TROUBLE SHOOTING

Diagnostic LED Flash Codes

Detailed list and interpretation of diagnostic LED flash codes.

DIAGRAMS

SAE-300® MP Perkins Wiring Diagram

Electrical schematic for the SAE-300® MP Perkins engine.

DIAGRAMS

Dimension Print

Provides physical dimensions and mounting hole information.

CUSTOMER ASSISTANCE POLICY

Policy Overview

Explains Lincoln Electric's policy on providing advice and information.

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