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Lincoln Electric TOMAHAWK 1025 User Manual

Lincoln Electric TOMAHAWK 1025
11 pages
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IM2014
04/2016
REV06
TOMAHAWK
1025 & 1538
OPERATOR’S MANUAL
ENGLISH
Lincoln Electric Bester Sp. z o.o.
ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu

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Lincoln Electric TOMAHAWK 1025 Specifications

General IconGeneral
BrandLincoln Electric
ModelTOMAHAWK 1025
CategoryWelding System
LanguageEnglish

Summary

Declaration of Conformity

Safety Warnings and Precautions

General Warning and Instruction Compliance

Covers the main warning symbol and the importance of reading manual instructions before operation.

Electrical, EMF, and Radiation Safety

Details hazards related to electrical power, electromagnetic fields, and optical radiation from the arc.

Hazardous Material and Equipment Handling

Addresses burn hazards from hot surfaces, equipment weight, cylinder safety, and spark-related fire risks.

Installation and Operator Instructions

Location, Environment, and Duty Cycle

Specifies ideal operating location, environmental considerations, and explains the machine's duty cycle.

Input Supply Connection Requirements

Details voltage, phase, frequency checks, grounding, and generator compatibility for input power connection.

Output Connections and Warnings

Torch Connection and Protection

Explains how to connect the torch, its quick disconnect, and safety features like torch protection.

Work Clamp and Voltage Safety

Covers the work clamp connection and warns about the high open-circuit voltage during operation.

Front Panel Controls and Indicators

Machine Auto-Test and Status LEDs

Describes the auto-test function upon startup and the meaning of various status LEDs on the front panel.

Current Adjustment and Gas Purge

Explains the output current knob for setting amperage and the gas purge function for system checks.

Operational Indicators and Error Handling

PIP, Gas Pressure, and Mode LEDs

Details indicator lights for part-in-place, gas pressure, and cutting mode selection status.

Error Condition Management

Provides guidance on interpreting error conditions and basic troubleshooting steps.

Rear Panel Controls and Connections

Fan Operation and Input Ports

Describes the auto-fan feature and the location of power switch, input cable, and gas inlet connections.

Cutting Process Guide

Pilot Arc, Gas Flow, and Operation Steps

Explains pilot arc initiation, gas flow, preparation, and the steps for executing cutting operations.

Maintenance and Servicing

Routine Maintenance Procedures

Outlines general maintenance tasks like checking cables, connections, and cleaning the torch head.

Torch Servicing and Machine Cleaning

Provides warnings and instructions for servicing the torch and cleaning the machine enclosure.

Cutting Speed Performance

Electromagnetic Compatibility (EMC)

Technical Specifications

Input Power, Voltage, and EMC

Details input voltage, power ratings, and EMC class for the TH1025 and TH1538 models.

Output Ratings and Ranges

Specifies rated output current, voltage, and operational output ranges for both machine models.

Gas, Cable, Dimensions, and Temperature

Lists requirements for compressed air/gas, recommended input cables/fuses, physical dimensions, and operating temperatures.

WEEE Disposal Requirements

Spare Parts Information

Electrical Schematic Reference

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