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Lincoln QUICKLUB 203 User Manual

Lincoln QUICKLUB 203
32 pages
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Subject to modifications
User Manual
Operating Instructions
2.1EN-38016-C09
LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Quicklub
®
Pump Model 203 with power supply for 110-240 VAC
without and with printed circuit board V10-V13 / V20-V23
T-P20315L-000d08

Table of Contents

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Lincoln QUICKLUB 203 Specifications

General IconGeneral
ModelQUICKLUB 203
CategoryWater Pump
ManufacturerLincoln
Power SourceElectric
TypeLubrication Pump

Summary

Comprehensive Safety Instructions

Operation, Maintenance, and Repair Safety

Highlights critical safety steps before performing maintenance or repairs.

Installation Safety Guidelines

Covers safety equipment, heat sources, and the use of original Lincoln spare parts.

Product Description and Commissioning

Quicklub 203 Central Lubrication Pump

Details the components and capabilities of the compact multiline pump.

Detailed Mode of Operation

Pump Elements with Fixed Lubricant Output

Explains the operation of pump elements with fixed lubricant output and lists available designs.

Pump Element with Adjustable Lubricant Output

Introduces the adjustable pump element and its operating principle.

Adjusting Lubricant Output Volume

Step-by-step guide on how to adjust the lubricant output using the adjusting spindle.

Printed Circuit Board Operations (V10-V13 / V20-V23)

Understanding Pause Time Settings

Details how pause time determines lubrication frequency and its adjustability.

Understanding Lubricating Time Settings

Explains how lubricating time depends on lubricant requirements and is adjustable.

Setting Time Parameters

Guides on how to set pause and lubricating times by removing the pump housing cover.

Configuring Pause Time

Details setting pause time using the blue rotary switch and jumper positions.

Configuring Lubricating Time

Details setting lubricating time using the red rotary switch and jumper positions.

Performing Operational Tests

Instructions for conducting an operational test and triggering additional lubrication cycles.

Interpreting Fault Indications

Explains fault signals indicated by the right-side LED and rotary switch positions.

Troubleshooting Faults

Provides guidance on how to remedy identified faults on the control PCB.

Maintenance, Repair, and Testing Procedures

Pump Reservoir Filling

Instructions for filling the reservoir with clean lubricant and important notes on cleanliness.

General Pump Repair

Guidance on using original spare parts and returning pumps for warranty or major repairs.

Replacing a Pump Element

Step-by-step instructions for removing and installing pump elements.

Electrical Connection Safety

Critical safety warnings and precautions for electrical connections.

Checking the Pressure Relief Valve

Methods for connecting a pressure gauge to check the relief valve's opening pressure.

Functional Check of Control PCBs

Refers to the 'Operational Test' section for functional checks of control PCBs.

Troubleshooting Common Pump Issues

Pump Motor Not Running

Diagnoses causes for the pump motor not running and provides remedies.

Pump Not Delivering Lubricant

Identifies reasons for lubricant delivery failure and suggests operator or service remedies.

Technical Specifications and Data

Electrical Data for Pump and Control PCB

Provides detailed electrical input/output data, protection, and monitoring features.

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