Lincoln QUICKLUB 203 - Default Chapter; Table of Contents

Subject to modifications
LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Page 3 of 32
User Manual
Operating Instructions
2.1EN-38016-C09
Table of Contents
Page
Introduction
Explanation of Symbols Used ............................................ 4
User's Responsibility ......................................................... 4
Environmental Protection .................................................. 4
Service .............................................................................. 4
Safety instructions
Appropriate Use ................................................................ 5
Misuse ............................................................................... 5
Exclusion of Liability .................................................... 5
Regulations for Prevention of Accidents ............................ 5
General Safety Instructions ............................................... 5
Operation, Maintenance and Repair .................................. 5
Operation with bayonet plug ........................................ 6
Repair .......................................................................... 6
Disposal ....................................................................... 6
Installation ......................................................................... 6
Description
The Quicklub 203 central lubrication pump ........................ 7
Low-level control (option) ............................................. 7
Commissioning .................................................................. 7
Mode of operation
Pump elements with fixed Lubricant output ....................... 8
Pump element B7 with bypass check valve ................. 9
Check valve ................................................................. 9
Arrangement of the pump elements ............................. 9
Pump element with adjustable lubricant output ................ 10
Adjustment of the lubricant output .............................. 10
Pressure relief valve ......................................................... 11
- without grease return ................................................ 11
- with grease return ..................................................... 11
Return line connection ...................................................... 12
Low-level control (option)
- for grease
Reservoir filled ............................................................ 12
When the reservoir is empty ....................................... 12
Electromagnetic switch ............................................... 13
- for oil
Float magnetic switch ................................................. 13
- Contact protection measures ......................................... 13
Page
Control p.c.b. V10-V13 (V20-V23)
Installation position of the printed circuit boards .............. 14
Mode of Operation ......................................................... 14
Pause time ................................................................. 15
Lubricating time .......................................................... 15
Time storage .............................................................. 15
Time Setting ................................................................... 16
Factory setting ............................................................ 16
Pause time setting ...................................................... 17
Lubricating time setting .............................................. 17
Operational Test /
To Trigger an Additional Lubrication Cycle ................ 18
Fault indication ........................................................... 18
To remedy a fault ............................................................. 18
Repair .............................................................................. 18
Jumper position combinations - survey ............................ 19
Maintenance, Repair and Tests
Maintenance .................................................................... 20
Pump filling ................................................................. 20
Repair
Pump .......................................................................... 21
Replace pump element .............................................. 21
Control p.c.b. .............................................................. 21
- Electrical connection ...................................................... 22
- Operation with bayonet plug .......................................... 22
Tests
Operational Test /
Triggering an Additional Operating Cycle ................... 23
To check the pressure relief valve .............................. 23
Funcional test of the control p.c.b. ............................. 23
Troubleshooting ............................................................. 24
Technical Data
Rating .............................................................................. 25
Electrical Data .................................................................. 26
Connection Diagrams ...................................................... 27
Declaration by the manufacturer .................................. 30
Lincoln worldwide .......................................................... 31
For further information refer to:
 Technical Description Progressive Metering Devices for
Grease and Oil, model SSV, SSVM and SSVD
 Technical Description for ”Electronic Control Units” of
pump 203:
- Control p.c.b. 236-13857-1 - Model H
- Control p.c.b. 236-13870-3 - Model M 08-M 15
- Control p.c.b. 236-13870-3 - Model M 16-M 23
 External Control Unit 236-13894-1
 I
nstallation Instructions
 Parts Catalogue
 Parts Catalogue Pump 203
 Technical Description P203 DC
 Technical Description P203 AC
 Technical Description P203 with 15 L reservoir
 Technical Description P203 with Follower Plate
 Lubricants
Keep this user information always at hand
at the place of work of the pump!